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Home >> Mercury >> 2005 >> Sable Platinum Edition >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Intermediate Clutch Cylinder >> Disassembly

Intermediate Clutch Cylinder: Disassembly

  1. Remove the intermediate clutch pack.
    1. Remove the snap ring.
    2. Remove the pressure plate.
    3. Remove the clutch pack.
    4. Remove the wave spring.
    Fig 1: Removing Intermediate Clutch Pack
    G03957175Courtesy of FORD MOTOR CO.
    2. CAUTION: Do not fully compress the intermediate clutch spring retainer.
    Fig 2: Compressing Intermediate Clutch Return Spring & Removing Snap Ring
    G03957176Courtesy of FORD MOTOR CO.
  2. Using the special tool, compress the intermediate clutch return spring and remove the snap ring.
    3. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 3: Removing Intermediate Clutch Balance Piston Assembly
    G03957177Courtesy of FORD MOTOR CO.
  3. Remove the intermediate clutch balance piston assembly.
  4. Remove the intermediate clutch return spring.
    Fig 4: Removing Intermediate Clutch Return Spring
    G03957178Courtesy of FORD MOTOR CO.
    5. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 5: Removing Intermediate Clutch Piston
    G03957179Courtesy of FORD MOTOR CO.
  5. Remove the intermediate clutch piston.
  6. Remove the intermediate clutch piston inner seal.
    Fig 6: Removing Intermediate Clutch Piston Inner Seal
    G03957180Courtesy of FORD MOTOR CO.
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