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Forward Clutch Cylinder: Disassembly

  1. Remove the No. 6 forward clutch thrust washer.
    Fig 1: Removing No. 6 Forward Clutch Thrust Washer
    G03957136Courtesy of FORD MOTOR CO.
    2. CAUTION: Pry evenly and do not locate screwdriver ends on or near forward clutch check ball to prevent component damage.
    Fig 2: Removing Forward Clutch Assembly
    G03957137Courtesy of FORD MOTOR CO.
  2. Remove the forward clutch assembly.
    3. NOTE: The quantity of the forward clutch are model dependent. The 3.0L 2V has 3 forward clutch plates and the 3.0L 4V has 4 forward clutch plates.
    Fig 3: Removing Forward Clutch Packs
    G03957138Courtesy of FORD MOTOR CO.
  3. Remove the forward clutch plates.
    1. Remove the retaining ring.
    2. Remove the pressure plate.
    3. Remove the clutch packs.
  4. Using the special tool, disassemble the forward clutch cylinder.
    Fig 4: Identifying Snap Ring & Forward Clutch Cylinder
    G03957139Courtesy of FORD MOTOR CO.
  5. Clean and reseal the forward clutch.
    1. Remove the clutch return spring.
    2. Remove the clutch piston and seal assembly.
    3. Remove the inner piston seal.
    Fig 5: Removing Clutch Return Spring, Clutch Piston & Seal Assembly, & Inner Piston Seal
    G03957140Courtesy of FORD MOTOR CO.
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