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Home >> Mercury >> 2005 >> Sable Platinum Edition >> Repair and Diagnosis >> Steering >> Steering Column >> Disassembly And Assembly >> Steering Column - Console Shift >> Disassembly

Steering Column - Console Shift: Disassembly

    WARNING: To reduce the risk of serious personal injury, read and follow all warnings, notes and instructions in the steering column removal and installation procedure.
  1. Remove the steering column. For additional information, refer to STEERING COLUMN .
  2. Remove the clockspring. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM .
  3. Remove the ignition switch.
    1. Remove the screws.
    2. Remove the ignition switch.
    Fig 1: Removing Ignition Switch
    G03919630Courtesy of FORD MOTOR CO.
  4. CAUTION: Carefully note the position of the steering column lock gear, bearing and retainer prior to removal.
    Fig 2: Removing Bearing Retainer
    G03919631Courtesy of FORD MOTOR CO.
  5. Remove the bearing retainer.
  6. Remove the lock housing bearing.
    Fig 3: Removing Lock Housing Bearing
    G03919632Courtesy of FORD MOTOR CO.
  7. Remove the lock gear.
    Fig 4: Removing Lock Gear
    G03919633Courtesy of FORD MOTOR CO.
  8. Remove the sensor ring.
    1. Remove the lower bearing spring.
    2. Remove the sensor ring.
    Fig 5: Removing Sensor Ring
    G03913538Courtesy of FORD MOTOR CO.
  9. Remove the lower bearing tolerance ring from the shaft.
    Fig 6: Removing Lower Bearing Tolerance Ring From Shaft
    G03919636Courtesy of FORD MOTOR CO.
  10. Remove the two tilt pivot screws.
    Fig 7: Locating Lock Cylinder Housing Pivot Screws
    G03905151Courtesy of FORD MOTOR CO.
  11. WARNING: Steering column position spring is under tension and can come out with great force. Failure to follow these instructions may result in personal injury.
    Fig 8: Removing Lock Cylinder Housing And Shaft Assembly
    G03919638Courtesy of FORD MOTOR CO.
  12. Remove the lock cylinder housing and shaft assembly from the actuator housing.
    1. Pry up on the lock actuator lever (LH) using a shop fabricated tool.
    2. Remove the position spring.
  13. Remove the turn indicator cancel cam.
    Fig 9: Removing Turn Indicator Cancel Cam
    G03954816Courtesy of FORD MOTOR CO.
  14. Remove the snap ring.
    Fig 10: Removing/Installing Snap Ring
    G03913547Courtesy of FORD MOTOR CO.
  15. Remove the upper bearing spring.
    Fig 11: Locating Steering Column Upper Bearing Spring
    G03913548Courtesy of FORD MOTOR CO.
  16. Remove the bearing sleeve.
    Fig 12: Identifying Bearing Sleeve
    G03913549Courtesy of FORD MOTOR CO.
  17. Remove the lower bearing tolerance ring.
    1. Slide the steering column shaft in toward the lock cylinder housing.
    2. Slide the steering column bearing tolerance ring from the steering column shaft and remove the shaft.
    Fig 13: Removing Steering Column Bearing Tolerance Ring
    G03913550Courtesy of FORD MOTOR CO.
  18. Using a suitable punch, remove the lower bearing from the lock cylinder housing.
    Fig 14: Removing Lower Bearing From Lock Cylinder Housing
    G03954821Courtesy of FORD MOTOR CO.
  19. Use a suitable punch to remove the bearing from the lock cylinder housing.
    Fig 15: Removing Steering Column Bearing From Steering Column Lock Cylinder Housing
    G03919687Courtesy of FORD MOTOR CO.
  20. Remove the lower bearing and sleeve.
    Fig 16: Removing Lower Bearing And Sleeve
    G03919646Courtesy of FORD MOTOR CO.
  21. Remove the lower bearing retainer.
    1. Remove the three bolts.
    2. Remove the lower bearing retainer.
    Fig 17: Removing Lower Bearing Retainer
    G03919647Courtesy of FORD MOTOR CO.
  22. Remove the upper lock lever actuator and the lower lock lever actuator.
    Fig 18: Removing Steering Column Upper And Lower Lock Actuator
    G03884942Courtesy of FORD MOTOR CO.
  23. Remove the ignition lock cylinder lockout lever.
    Fig 19: Removing Ignition Lock Cylinder Lockout Lever
    G03954826Courtesy of FORD MOTOR CO.
  24. Remove the lock actuator lever return spring.
    Fig 20: Removing Lock Actuator Lever Return Spring
    G03954827Courtesy of FORD MOTOR CO.
  25. Using a pin punch, remove the pin and lock actuator lever.
    Fig 21: Removing Pin And Lock Actuator Lever
    G03954828Courtesy of FORD MOTOR CO.
  26. Using a pin punch, remove the pin and locking lever cam.
    Fig 22: Removing Pin And Locking Lever Cam
    G03954829Courtesy of FORD MOTOR CO.
  27. NOTE: Do not remove the tilt lock levers if not required.
    Fig 23: Removing Pin Tilt Locking Levers And Springs
    G03954830Courtesy of FORD MOTOR CO.
  28. Using a pin punch, remove the pin, tilt locking levers and springs.