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Home >> Mercury >> 2005 >> Sable Platinum Edition >> Repair and Diagnosis >> Engine Mechanical >> Exhaust System >> Removal And Installation >> Muffler >> Installation

Removal And Installation: Muffler: Installation

    NOTE: Clean the mating surfaces of the three-way converter and the dual converter Y-pipe.
    NOTE: To correctly seat the converters, alternately tighten the three-way converter-to-dual converter Y-pipe nuts to specification.
    Fig 1: Installing Three-Way Catalytic Converter Nuts
    G03955276Courtesy of FORD MOTOR CO.
  1. Install a new gasket into the Y-pipe flange. Install the three-way catalytic converter studs into the Y-pipe flange and tighten the new nuts.
    • Support with a suitable jack stand.
  2. Connect the muffler to the three-way catalytic converter and install the isolators.
    • Remove the jack stand.
    Fig 2: Installing Isolators
    G03954248Courtesy of FORD MOTOR CO.
  3. Install the exhaust clamp and tighten the nuts.
    Fig 3: Tightening Exhaust Clamp Nuts - With Torque Specification
    G03957581Courtesy of FORD MOTOR CO.
  4. Install the left rear suspension control arm(s). For additional information, refer to REAR SUSPENSION .
    • Check and, if necessary, adjust the alignment.
  5. Lower the vehicle.