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Home >> Mercury >> 2004 >> Marauder >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> In-Vehicle Repair >> Extension Housing Gasket >> Installation

Extension Housing Gasket: Installation

  1. Install a new extension housing gasket.
    Fig 1: Installing Extension Housing Gasket
    G02757630Courtesy of FORD MOTOR CO.
  2. Install the extension housing and the bolts.
    Fig 2: Installing Extension Housing
    G02757631Courtesy of FORD MOTOR CO.
  3. Install the LH and RH catalyst monitor connector retainers.
    Fig 3: Installing LH And RH Catalyst Monitor Connector Retainers
    G02757632Courtesy of FORD MOTOR CO.
  4. Install the rear transmission insulator and bolts.
    Fig 4: Installing Rear Transmission Insulator
    G02757633Courtesy of FORD MOTOR CO.
  5. Position the RH crossmember and install the bolts.
    Fig 5: Positioning RH Crossmember
    G02757634Courtesy of FORD MOTOR CO.
  6. Install the LH side crossmember bolt.
    Fig 6: Installing LH Side Crossmember Bolt
    G02757635Courtesy of FORD MOTOR CO.
  7. Install the parking brake cable bracket.
    Fig 7: Installing Parking Brake Cable Bracket
    G02757636Courtesy of FORD MOTOR CO.
  8. Lower the transmission onto the crossmember and install the rear transmission insulator nuts.
    Fig 8: Installing Rear Transmission Insulator Nuts
    G02757637Courtesy of FORD MOTOR CO.
  9. Remove the transmission jack.
  10. Position the RH catalytic converter assembly in place. Do not tighten the clamp at this time.
    Fig 9: Positioning RH Catalytic Converter Assembly
    G02757638Courtesy of FORD MOTOR CO.
  11. Install the RH exhaust flange nuts.
    Fig 10: Installing RH Exhaust Flange Nuts
    G02757639Courtesy of FORD MOTOR CO.
  12. Tighten the RH exhaust clamp.
    Fig 11: Tightening RH Exhaust Clamp
    G02757640Courtesy of FORD MOTOR CO.
  13. Connect the RH HO2S sensor connector.
    Fig 12: Connecting RH HO2S Sensor Connector
    G02757641Courtesy of FORD MOTOR CO.
  14. Connect the RH catalyst monitor connector.
    Fig 13: Connecting RH Catalyst Monitor Connector
    G02757642Courtesy of FORD MOTOR CO.
  15. Position the LH catalytic converter assembly in place. Do not tighten the clamps at this time.
    Fig 14: Positioning LH Catalytic Converter Assembly
    G02757643Courtesy of FORD MOTOR CO.
  16. Install the LH exhaust flange nuts.
    Fig 15: Installing LH Exhaust Flange Nuts
    G02757644Courtesy of FORD MOTOR CO.
  17. Tighten the LH exhaust clamp.
    Fig 16: Tightening LH Exhaust Clamp
    G02757645Courtesy of FORD MOTOR CO.
  18. Connect the LH HO2S sensor connector.
    Fig 17: Connecting LH HO2S Sensor Connector
    G02757646Courtesy of FORD MOTOR CO.
  19. Connect the LH catalyst monitor connector.
    Fig 18: Connecting LH Catalyst Monitor Connector
    G02757647Courtesy of FORD MOTOR CO.
    20. NOTE: The output shaft and the driveshaft are a balanced assembly.
    Fig 19: Installing Driveshaft
    G02757648Courtesy of FORD MOTOR CO.
  20. Install the driveshaft.
    • Align the index marks and position the driveshaft on the transmission.
    • Install the driveshaft.
    21. NOTE: To maintain driveshaft balance, install the driveshaft yoke and flange in the original position that was marked during removal.
    Fig 20: Installing Retaining Bolts
    G02757649Courtesy of FORD MOTOR CO.
  21. Install the four retaining bolts.
  22. Lower the vehicle.
  23. Check the level of the transmission fluid, add clean automatic transmission fluid as necessary.
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