Windshield Glass: Removal

WARNING: Safety glasses and gloves must be worn to prevent injury. Failure to follow these instructions may result in personal injury.

Remove the cowl panel grille. For additional information, refer to FRONT END BODY PANELS .
Remove the sun visors and clips.

Fig 1: Removing Sun Visors And Clips
Courtesy of FORD MOTOR CO.
Remove the windshield side garnish mouldings.

Fig 2: Removing Windshield Side Garnish Mouldings
Courtesy of FORD MOTOR CO.
Remove the instrument panel defroster opening grille.
- If equipped, disconnect the electrical connectors.
Fig 3: Disconnecting Electrical Connectors
Courtesy of FORD MOTOR CO.
Cover the defroster openings with tape to prevent contaminants from entering the defroster housing.
Remove the interior rear view mirror. For additional information, refer toREAR VIEW MIRRORS .
If equipped, remove the overhead console. For additional information, refer to INSTRUMENT PANEL AND CONSOLE .
Lower the front portion of the headliner.
Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.

CAUTION: Care must be taken to prevent scratching the pinch weld.

NOTE: Lubricate the existing urethane adhesive with water using a spray bottle to aid the special tool while cutting.

Fig 4: Using Special Tool, Starting At Top Center

Courtesy of FORD MOTOR CO.

Using the special tool, starting at the top center of the windshield glass cut the urethane adhesive from the glass and work down the sides.
Using the special tool, distance the windshield glass from the body.

Fig 5: Identifying Distance Windshield Glass From Body
Courtesy of FORD MOTOR CO.
Using the special tool, cut the remaining adhesive and remove the windshield glass

Fig 6: Removing windshield glass
Courtesy of FORD MOTOR CO.
Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.