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Home >> Mercury >> 2003 >> Mountaineer 4.6 W, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Engine 4.6L) >> In-Vehicle Repair >> Upper Intake Manifold >> Installation

Upper Intake Manifold: Installation

WARNING: This page is about a different car, the 2003 Mercury Marauder. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new upper intake manifold gasket.
    Fig 1: Installing Upper Intake Manifold Gasket
    G01604462Courtesy of FORD MOTOR CO.
  2. Install the upper intake manifold and bolts in the sequence shown.
    Fig 2: Installing Upper Intake Manifold And Bolts In Sequence
    G01604463Courtesy of FORD MOTOR CO.
  3. Connect the vacuum hoses and the PCV coolant hoses.
    Fig 3: Connecting Vacuum Hoses And PCV Coolant Hoses
    G01604464Courtesy of FORD MOTOR CO.
  4. Connect the EGR system module electrical connector.
    Fig 4: Connecting EGR System Module Electrical Connector
    G01604465Courtesy of FORD MOTOR CO.
  5. Connect the positive crankcase ventilation (PVC) tube.
    Fig 5: Connecting Positive Crankcase Ventilation Tube
    G01604466Courtesy of FORD MOTOR CO.
  6. Connect the throttle position (TP) sensor and the idle air control (IAC) sensor electrical connectors.
    Fig 6: Connecting Throttle Position Sensor And Idle Air Control Sensor Electrical Connectors
    G01604467Courtesy of FORD MOTOR CO.
  7. Connect the exhaust gas recirculation (EGR) system module tube from the EGR system module.
    Fig 7: Connecting Exhaust Gas Recirculation System Module Tube to EGR System Module
    G01604468Courtesy of FORD MOTOR CO.
  8. Install the bracket and the bolt.
    Fig 8: Installing Bracket And Bolt
    G01604469Courtesy of FORD MOTOR CO.
  9. Install the bolt, and connect the acceleration control cables.
    Fig 9: Connecting Acceleration Control Cables
    G01604470Courtesy of FORD MOTOR CO.
  10. Connect the vacuum hose.
    Fig 10: Connecting Vacuum Hose
    G01604471Courtesy of FORD MOTOR CO.
  11. Install the accelerator control cables.
    Fig 11: Installing Accelerator Control Cables
    G01604472Courtesy of FORD MOTOR CO.
  12. Connect the fuel vapor hose.
    Fig 12: Connecting Fuel Vapor Hose
    G01604473Courtesy of FORD MOTOR CO.
  13. Connect the accelerator cable, the speed control cable and the return spring.
    Fig 13: Connecting Accelerator Cable, Speed Control Cable And Return Spring
    G01604474Courtesy of FORD MOTOR CO.
  14. Install the accelerator control splash shield.
    Fig 14: Installing Accelerator Control Splash Shield
    G01604475Courtesy of FORD MOTOR CO.
  15. Install the air cleaner outlet tube. .
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