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Home >> Mercury >> 2002 >> Villager Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 3.3L >> In-Vehicle Repair >> Oil Pan >> Installation

Oil Pan: Installation

    NOTE: Make sure the oil pan and mating surfaces are cleaned of any oil sealant.
  1. Install new oil pan seals.
    • Apply Silicone Gasket and Sealant F7AZ-19554-EA or equivalent meeting Ford specification WSE-M4G323-A4 to the oil pan seals as shown.
      Fig 1: Installing New Oil Pan Seals
      G03411741Courtesy of FORD MOTOR CO.
  2. Apply a bead of Silicone Gasket and Sealant F7AZ-19554-EA or equivalent meeting Ford specification WSE-M4G323-A4 to the oil pan as shown.
    Fig 2: Applying Bead Of Silicone Gasket And Sealant To Oil Pan
    G03411742Courtesy of FORD MOTOR CO.
  3. Position the oil pan.
    Fig 3: Positioning Oil Pan
    G03411743Courtesy of FORD MOTOR CO.
  4. Install the oil pan bolts and tighten in the sequence shown.
    Fig 4: Installing Oil Pan Bolts
    G03411744Courtesy of FORD MOTOR CO.
  5. Install the transaxle-to-engine separator plate.
    1. Position the transaxle to engine separator plate.
    2. Position the RH transaxle-to-engine brace.
    3. Install the bolts.
      Fig 5: Installing Transaxle-To-Engine Separator Plate
      G03411745Courtesy of FORD MOTOR CO.
  6. Install the exhaust outlet pipe bracket.
    1. Position the exhaust outlet pipe bracket.
    2. Install the bolts.
      Fig 6: Installing Exhaust Outlet Pipe Bracket
      G03411746Courtesy of FORD MOTOR CO.
  7. Install the LH transaxle-to-engine brace.
    1. Position the LH transaxle-to-engine brace.
    2. Install the bolts and nut.
      Fig 7: Installing LH Transaxle-To-Engine Brace
      G03411747Courtesy of FORD MOTOR CO.
  8. Install the exhaust outlet pipe nuts and bolt.
    1. Position the exhaust outlet pipe.
    2. Install the LH exhaust manifold to outlet pipe nuts.
    3. Install the exhaust system flex tube bracket bolt.
      Fig 8: Installing Exhaust Outlet Pipe Nuts And Bolt
      G03411748Courtesy of FORD MOTOR CO.
  9. Connect the HO2S electrical connector.
    Fig 9: Connecting HO2S Electrical Connector
    G03411749Courtesy of FORD MOTOR CO.
  10. Install the transverse member.
    1. Position the transverse member.
    2. Install the transverse member bolts.
    3. Install the LH splash shield bolt.
      Fig 10: Installing Transverse Member
      G03411750Courtesy of FORD MOTOR CO.
  11. Install the RH engine support insulator through bolt and nut.
    Fig 11: Installing RH Engine Support Insulator Through Bolt And Nut
    G03411751Courtesy of FORD MOTOR CO.
  12. Install the LH engine support insulator through bolt.
    Fig 12: Installing LH Engine Support Insulator Through Bolt
    G03411752Courtesy of FORD MOTOR CO.
  13. Remove the screw-type jack.
    Fig 13: Removing Screw-Type Jack
    G03411753Courtesy of FORD MOTOR CO.
  14. Attach the heated oxygen sensor (HO2S) wire harness.
    Fig 14: Attaching Heated Oxygen Sensor (HO2S) Wire Harness
    G03411754Courtesy of FORD MOTOR CO.
  15. Install the engine splash shield.
  16. Lower the vehicle.
  17. Install the oil level dipstick.
    Fig 15: Installing Oil Level Dipstick
    G03411755Courtesy of FORD MOTOR CO.
  18. Fill the engine with Super Premium SAE 5W-30 Motor Oil XO-5W30-QSP or equivalent meeting Ford specification WSS-M2C153-G to the specified level.
  19. Connect the battery ground cable.
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