General Specifications
GENERAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Lubricants | |
| MERCON® Multi-Purpose Automatic Transmission Fluid XT-2-QDX | MERCON® |
| Pipe Sealant with Teflon® D8AZ-19554-A | WSK-M2G350-A2 |
| Multi-Purpose Grease D0AZ-19584-AA | ESB-M1C93-B |
| Capacities | |
| 2.5L engine | 9.6 |
| Low-Intermediate Carrier Assembly Pinion Gear | |
| End play | 0.15-0.72 mm |
| Reverse Clutch Pack Clearance | |
| Clutch plate to retaining ring | 0.33-0.89 mm |
| Retaining ring thickness | 1.39-1.49 mm |
| Retaining ring thickness | 1.53-1.63 mm |
| Retaining ring thickness | 1.68-1.78 mm |
| Forward/Coast Clutch Pack Clearance | |
| Clutch pack clearance | 0.32-0.96 mm |
| Retaining ring thickness | 1.43-1.53 mm |
| Retaining ring thickness | 1.59-1.69 mm |
| Retaining ring thickness | 1.75-1.85 mm |
| Retaining ring thickness | 1.92-2.02 mm |
| Direct Clutch Pack Clearance (3 Friction Plates) | |
| Clutch plate to retaining ring | 0.52-1.12 mm |
| Direct Clutch Pack Clearance (4 Friction Plates) | |
| Clutch plate to retaining ring | 0.73-1.42 mm |
| Retaining ring thickness | 1.28-1.38 mm |
| Retaining ring thickness | 1.39-1.49 mm |
| Retaining ring thickness | 1.52-1.62 mm |
| Retaining ring thickness | 1.65-1.75 mm |
| Pump Gear End Clearance | |
| Drive gear clearance | 0.04-0.08 mm |
| Pump Assembly Rotating Torque | |
| Drive shaft rotational torque | 0.3 Nm |
| Torque Converter | |
| Turbine torque check | 13.5 Nm |
| End play check | > 1.27 mm |
| Low/Reverse Clutch Pack Clearance | |
| Clutch plate to retaining ring | 0.54-1.17 mm |
| Pressure plate sizes | 2.57-2.47 mm |
| Pressure plate sizes | 2.36-2.26 mm |
| Pressure plate sizes | 2.16-2.06 mm |
| Intermediate And Overdrive Servo | |
| Servo travel narrow groove | 2.4-4.9 mm |
| Servo travel wide groove | 2.44-4.94 mm |
| Reverse/Overdrive Carrier Assembly Pinion Gear End-Play | |
| End play | 0.15-0.72 mm |
| Low-Intermediate Carrier Assembly Pinion Gear End-Play | |
| End play | 0.15-0.72 mm |
| Final Drive Carrier Assembly Pinion Gear End-Play | |
| End play | 0.17-0.65 mm |
| Gear Ratios | |
| First | 2.889:1 |
| Second | 1.571:1 |
| Third | 1:1 |
| Fourth | 0.689:1 |
| Reverse | 2.31:1 |
| Final Drive | 3.77:1 |
| Driven Sprocket Alignment No. 10 Thrust Washer | |
| Drive sprocket to converter housing thrust washer (sizes) | 1.51-1.41 mm |
| Drive sprocket to converter housing thrust washer (sizes) | 1.77-1.67 mm |
| Drive sprocket to converter housing thrust washer (sizes) | 2.03-1.93 mm |
| Drive sprocket to converter housing thrust washer (sizes) | 2.29-2.19 mm |
| Distance measured during gauging procedure and appropriate thrust washer: | 1.12-0.86 mm |
| Distance measured during gauging procedure and appropriate thrust washer: | 0.85-0.60 mm |
| Distance measured during gauging procedure and appropriate thrust washer: | 0.59-0.34 mm |
| Distance measured during gauging procedure and appropriate thrust washer: | 0.33-0.08 mm |
| Drive Sprocket Alignment No. 11 Shim | |
| Transaxle case to driven sprocket/final drive sun gear thrust bearing shim AB (sizes) | 2.20-2.10 mm |
| Transaxle case to driven sprocket/final drive sun gear thrust bearing shim BB (sizes) | 2.02-1.92 mm |
| Transaxle case to driven sprocket/final drive sun gear thrust bearing shim CB (sizes) | 1.85-1.75 mm |
| Transaxle case to driven sprocket/final drive sun gear thrust bearing shim DB (sizes) | 1.67-1.57 mm |
| Transaxle case to driven sprocket/final drive sun gear thrust bearing shim EB (sizes) | 1.50-1.40 mm |
| Transaxle case to driven sprocket/final drive sun gear thrust bearing shim FB (sizes) | 1.32-1.22 mm |
| Distance measured during gauging procedure and appropriate thrust bearing shim AB | 14.34-14.17 mm |
| Distance measured during gauging procedure and appropriate thrust bearing shim BB | 14.16-14.00 mm |
| Distance measured during gauging procedure and appropriate thrust bearing shim CB | 13.99-13.83 mm |
| Distance measured during gauging procedure and appropriate thrust bearing shim DB | 13.82-13.66 mm |
| Distance measured during gauging procedure and appropriate thrust bearing shim EB | 13.65-13.49 mm |
| Distance measured during gauging procedure and appropriate thrust bearing shim FB | 13.48-13.32 mm |
| Differential End Play No. 14 Shim | |
| Differential case-to-converter housing thrust bearing shim AA (sizes) | 1.08-0.98 mm |
| Differential case-to-converter housing thrust bearing shim BA (sizes) | 1.38-1.28 mm |
| Differential case-to-converter housing thrust bearing shim CA (sizes) | 1.67-1.57 mm |
| Differential case-to-converter housing thrust bearing shim DA (sizes) | 1.97-1.87 mm |
| Differential case-to-converter housing thrust bearing shim FA (sizes) | 2.27-2.17 mm |
| Distance measured during gauging procedure and appropriate thrust bearing shim AA | 130.76-130.46 mm |
| Distance measured during gauging procedure and appropriate thrust bearing shim BA | 130.45-130.16 mm |
| Distance measured during gauging procedure and appropriate thrust bearing shim CA | 130.15-129.87 mm |
| Distance measured during gauging procedure and appropriate thrust bearing shim DA | 129.88-129.57 mm |
| Distance measured during gauging procedure and appropriate thrust bearing shim FA | 129.56-129.27 mm |