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Home >> Mercury >> 2002 >> Cougar 2.5 L, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle/Transmission >> Disassembly And Assembly Of Subassemblies >> Torque Converter Leak Check >> Check

Torque Converter Leak Check: Check

  1. Clean the outside surface of the torque converter.
  2. Install the special tool into converter hub.
    Fig 1: Installing Special Tool Into Converter Hub
    G02198700Courtesy of FORD MOTOR CO.
  3. WARNING: Always follow correct safety procedures while using press. Failure to follow these instructions can result in personal injury.
    Fig 2: Positioning Torque Converter With Installed Special Tool
    G02198701Courtesy of FORD MOTOR CO.
  4. Position the torque converter with the installed special tool into an arbor press. Secure press.

    Apply enough force from press to seal tool into torque converter.

  5. NOTE: Use clean dry shop air.
    Fig 3: Applying Air Pressure To Valve
    G02198702Courtesy of FORD MOTOR CO.
  6. Using the special tool, apply air pressure to the valve.
  7. With the special tool installed and air pressure applied to valve, inspect for leaks at converter hub, seams and studs. A soap bubble solution may be applied around those areas to aid in diagnosis. If leaks are present, install a new converter.
    Fig 4: Inspecting For Leaks At Converter Hub, Seams And Studs
    G02198703Courtesy of FORD MOTOR CO.
  8. Remove air hose. Release the pressure and then slowly release the press, and the tool. Remove the converter from the press.
    Fig 5: Removing Air Hose
    G02198704Courtesy of FORD MOTOR CO.