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Home >> Mercury >> 2002 >> Cougar 2.5 L, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle/Transmission >> Disassembly And Assembly Of Subassemblies >> Forward One-Way Clutch >> Assembly

Forward One-Way Clutch: Assembly

  1. Install the retaining ring.
    Fig 1: Installing Retaining Ring
    G02198511Courtesy of FORD MOTOR CO.
    2. NOTE: The tabs on the retainer face downward.
    Fig 2: Installing Forward One-Way Clutch Retainer
    G02198512Courtesy of FORD MOTOR CO.
  2. Install the forward one-way clutch retainer.
  3. Install the forward one-way clutch end caps onto the sprag assembly.
    Fig 3: Installing Forward One-Way Clutch End Caps Onto Sprag Assembly
    G02198513Courtesy of FORD MOTOR CO.
  4. Using the special tool, install the one-way clutch bearing into the one-way outer race.
    Fig 4: Installing One-Way Clutch Bearing Into One-Way Outer Race
    G02198514Courtesy of FORD MOTOR CO.
  5. Install the sprag assembly and end caps in the outer race.
    Fig 5: Installing Sprag Assembly And End Caps In Outer Race
    G02198515Courtesy of FORD MOTOR CO.
    6. NOTE: Lube grooves face upward (away from the sun gear).
    Fig 6: Identifying Lube Grooves Face Upward (Away From Sun Gear)
    G02198516Courtesy of FORD MOTOR CO.
  6. Rotate the outer race and sprag assembly (with end caps) over and install it on the forward one-way clutch inner race.
  7. Install the coast clutch hub.
    Fig 7: Installing Coast Clutch Hub
    G02198517Courtesy of FORD MOTOR CO.
    8. NOTE: The ends of the retaining ring should point toward the coast clutch hub.
    NOTE: Make sure the retaining ring is fully seated upon installation.
    Fig 8: Installing Coast Clutch Hub Retaining Ring
    G02198518Courtesy of FORD MOTOR CO.
  8. Install the coast clutch hub retaining ring.
  9. Check the operation of the forward one-way clutch with the low/intermediate sun gear facing upward.
    • Hold the outer race firmly.
    • Rotate the low/intermediate sun gear clockwise.
    • The low/intermediate sun gear should rotate with a slight drag without attempting to rotate the outer race.
    • Rotate the low/intermediate sun gear counterclockwise. The low/intermediate sun gear should rotate the outer race.
      Fig 9: Rotate Low/Intermediate Sun Gear Clockwise
      G02198519Courtesy of FORD MOTOR CO.
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