General Specifications - 2.0L
GENERAL SPECIFICATIONS - 2.0L
| Item | Specification |
|---|---|
| Displacement in liters | 2.0 |
| Number of cylinders | 4 |
| Bore and stroke mm | 84.8 x 88 |
| Firing order | 1-3-4-2 |
| Oil pressure (hot 2000 RPM) kPa (psi) | 240--450 (35--65) |
| Drive belt tension in Newton | 178--311 |
| Compression ratio | 9.2:1 +/- 0.25 |
| Coolant capacity in liters | 5.0--5.8 |
| Cylinder head and valve train | |
| Valve guide inner diameter (I.D.) mm | 8.063--8.094 |
| Intake and exhaust mm | 8.063--8.094 |
| Valve seats width-intake and exhaust mm | 1.75--2.32 |
| Angle degrees runout (total indicated runout [TIR]) mm | 45 0.064 MAX. |
| Bore diameter (insert counterbore diameter) intake mm | 39.940 MIN. 39.965 MAX. |
| Bore diameter (insert counterbore diameter) exhaust mm | 34.940 MIN. 34.965 MAX. |
| Gasket surface flatness mm | 0.04/26 0.08/156 0.15 Total |
| Head face surface finish mm | 0.2/2.5 0.8 |
| Valve stem to guide clearance intake mm | 0.020--0.069 |
| Valve stem to guide clearance exhaust mm | 0.046--0.095 |
| Valve head diameter intake mm | 38.9--39.1 |
| Valve head diameter exhaust mm | 33.91--34.11 |
| Valve face runout limit intake and exhaust mm | 0.05 |
| Valve face angle degree | 45.6 |
| Valve stem diameter standard (STD) intake mm | 8.025--8.043 |
| Valve stem diameter standard (STD) exhaust mm | 7.996--8.017 |
| Valve springs compression pressure (N @ mm) loaded | 892.7 @ 27.71 |
| Valve springs compression pressure (N @ mm) unloaded | 422 @ 37.1 |
| Valve springs assembled height mm service limit, pressure lost @ specified height % | 36.9--37.5 5 |
| Valve springs free length | 47.2 |
| Valve springs installed spring height mm | 35.99--39.19 |
| Rocker arm | |
| Ratio | 1.65 |
| Valve tappet, hydraulic diameter (STD) mm | 22.200--22.212 |
| Valve tappet, hydraulic diameter clearance to bore mm | 0.023--0.065 |
| Valve tappet roundness mm | 0.013 |
| Finish micro mm | 0.2 |
| Valve tappet service limit mm | 0.127 |
| Collapsed tappet gap mm | 0--4.5 |
| Tappet bore diameter mm | 22.25 +/- .015 |
| Camshaft bore inside diameter mm No. 1, 2, 3, 4 and 5 mm | 45.796--45.821 |
| Camshaft | |
| Lobe lift intake mm | 6.23 |
| Lobe lift exhaust mm | 6.23 |
| Allowable lobe lift loss mm | 0.127 |
| Theoretical valve maximum lift intake mm | 10.28 |
| Theoretical valve maximum lift exhaust mm | 10.28 |
| End play mm | 0.02--0.20 |
| Service limit mm | 0.20 |
| Journal to cylinder head bearing surface clearance mm | 0.0335--0.0835 |
| Journal diameter standard mm runout limit | 0.127 (Runout of center bearing relative to bearing Nos. 1 and 5) |
| Journal diameter standard mm out-of-round | 0.08 |
| Camshaft drive assembled gear face runout crankshaft mm | 0.65 |
| Camshaft drive assembled gear face runout camshaft mm | 0.275 |
| Cylinder block | |
| Head gasket surface overall flatness mm | 0.076 |
| Head gasket surface finish roughness height (CLA) mm | 3.8--2.0 |
| Head gasket surface finish roughness height cutoff mm | 0.8 |
| Dowel height chamfer mm total mm | 0.8x30 degrees 12.5 |
| Cylinder bore diameter mm | 84.8 |
| Piston to cylinder bore clearance mm | 0.020--0.040 |
| Surface finish (RA) each bore min. | 15--38 |
| Average of all bores of a cylinder block (RA) min. | 20--30 |
| Out of round limit mm | 0.025 |
| Taper limit mm | 0.013 |
| Main bearing bore diameter @ +/- 30 degrees PF bearing cap P/L mm | 62.2835--62.3145 |
| Other than above mm | 62.2935+/-.0100 |
| Crankshaft | |
| Main bearing journal diameter mm | 57.98--58.0 |
| Out of round limit mm | 0.008 |
| Taper limit mm | 0.008 per 25.4 |
| Journal runout limit mm | 0.05 |
| Runout of bearings 2, 3, and 4 crankshaft end play mm | 0.100--0.300 |
| Surface finish (RMS) micro mm | 0.3 |
| Clearance to crankshaft mm | 0.020--0.065 |
| Thrust bearing journal length mm | 28.825--28.854 |
| Connecting rod journal diameter mm | 43.89--43.91 |
| Out of round limit | 0.008 |
| Taper limit mm | 0.008 per 25.4 |
| Surface limit (RMS) micro mm | 0.6 Rear 0.9 Front |
| Main bearing thrust face surface finish (RMS) micro mm | 0.6 |
| Rear micro mm | 0.9 |
| Front runout limit (T.I.R.) mm | 0.025 |
| Flywheel clutch face runout limit (T.I.R.) mm | 0.180 |
| Flywheel ring gear lateral runout (T.I.R.) manual transmission mm | 0.64 |
| Flywheel ring gear lateral runout (T.I.R.) automatic transmission mm | 1.5 |
| Crankshaft end play mm | 0.100--0.300 |
| Connecting rod | |
| Connecting rod bearings clearance to crankshaft mm | 0.020--0.065 |
| Bearing wall thickness (STD) mm | 1.476--1.488 |
| Clearance of crankshaft w/o cylinder head mm | Desired 0.0457--0.0660 Allowable 0.0461--0.0859 |
| Clearance of crankshaft w/cylinder head mm | Desired 0.0279--0.0483 Allowable 0.0276--0.0674 |
| Bearing wall thickness mm | 2.117--2.129 |
| Connecting rod piston pin bore diameter mm | 20.570--20.610 |
| Crankshaft bearing bore diameter mm | 46.89--46.91 |
| Out-of-round limit piston pin bore mm | 0.008 |
| Taper limit piston pin bore mm/mm | 0.0038/25.4 |
| Length (center to center) mm | 131.905--131.975 |
| Out-of-round limit - bearing bore mm | 0.010 |
| Taper limit - bearing bore mm | 0.010 |
| Alignment bore to bore (max. differential) twist mm (bend mm) | 0.05 (0.038) |
| Side clearance (assembled to crank) std. mm (service limit mm) | 0.092--0.268 (0.356) |
| Pistons | |
| Piston to bore clearance rebuild mm | 0.020--0.040 |
| Piston to bore clearance service mm | 0.020--0.070 |
| Piston diameter mm | 84.77--84.80 |
| Pin bore diameter mm | 20.632--20.641 |
| Ring groove width compression (top) mm | 1.53--1.55 |
| Ring groove width (bottom) mm | 1.53--1.55 |
| Oil ring groove width mm | 4.008--4.032 |
| Compression ring (top) to ring groove clearance mm | 0.04--0.08 |
| Compression ring (bottom) to ring groove clearance mm | 0.06--0.09 |
| Squish height mm | 0.908--1.858 |
| Piston pin length mm | 66.2--67.0 |
| Piston pin diameter standard mm | 20.622--20.631 |
| Piston to pin clearance mm | 0.0007--0.013 |
| Pin to rod clearance kilo - Newton | Press-fit-8 |
| Piston rings ring width compression top mm | 1.47--1.49 |
| Compression (bottom) mm | 1.46--1.49 |
| Oil ring service limit mm | Side seal (snug fit) (side clearance) 0.15 |
| Ring gap compression (top) mm | 0.25--0.28 |
| Ring gap compression (bottom) mm | 0.25--0.28 |
| Ring gap oil ring (steel rail) mm | 0.04--1.68 |
| Side clearance 1st ring mm | 0.04--0.08 |
| Side clearance 2nd ring mm | 0.04--0.09 |
| Lubrication system | |
| Oil pump relief valve spring tension N @ mm | 41.4--45.8 @ 28.1 |
| Relief valve to bore clearance mm | 0.02--0.08 |
| Oil pump type | Gerotor |
| Rotor clearance outer gear to housing clearance mm | 0.074--0.161 |
| Inner and outer gear to cover clearance (end play) mm | 0.013--0.089 |
| Inner to outer gear tip clearance mm | 0.05--0.18 |
| Oil capacity with filter in liters | 3.76 (4) |