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Home >> Mercury >> 2001 >> Cougar Base, 2.5 L, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle >> In-Vehicle Repair >> Overdrive Servo >> Installation

Overdrive Servo: Installation

    WARNING: Servo return spring force is very high. Failure to follow these instructions may result in personal injury.
  1. Assemble the special tool. See Figure.
  2. Install the special tool.
    Fig 1: Installing Special Tool
    G02164313
    3. CAUTION: If the case is stamped with a WG, install a wide groove snap ring. Failure to follow this instruction may result in damage to the servo.
    CAUTION: Use only snap ring pliers to install the retaining ring. Failure to follow this instruction may result in damage to the case.
    NOTE: If the servo cover will not seat deep enough in the bore to install the servo cover retaining ring, use a blunt punch or small hammer and gently tap the cover around the outer edge until the servo cover retaining ring can be installed.
    Fig 2: Tightening Special Tool Bolt
    G02164314
  3. Tighten the special tool bolt.
    • Install the retaining ring.
  4. Loosen the special tool bolt.
    • When spring tension is released remove the special tool.
  5. Lower the vehicle.
  6. Check the fluid level prior to road testing.
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