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Home >> Mercury >> 2001 >> Cougar Base, 2.5 L, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle >> In-Vehicle Repair >> Main Controls >> Removal

Main Controls: Removal

  1. Disconnect the battery ground cable.
  2. Remove the battery tray.
  3. CAUTION: Do not place excessive pressure on tubes/hoses (A/C) and fittings when disconnecting and reconnecting A/C components. Excessive pressure may cause component damage and A/C system leaks.
    NOTE: On some vehicles, it may be necessary to disconnect and position the A/C suction accumulator out of the way to allow enough room for main control cover removal.
    Fig 1: Removing Suction Accumulator Bracket
    G02164242
  4. On vehicles with air conditioning, remove the suction accumulator bracket and position the suction accumulator to one side.
    • Loosen the suction accumulator canister holding screw, and remove the suction accumulator from the bracket.
  5. On all vehicles, disconnect the transaxle wiring harness electrical connector
    1. Remove the ground cable if fitted.
    2. Remove the solenoid body electrical connector.
    3. Remove the transmission range (TR) sensor electrical connector.
    4. Remove the wiring harness retaining clip.
    Fig 2: Disconnecting Transaxle Wiring Harness Electrical Connectors
    G02164243
  6. Disconnect the transmission shift cable and bracket.
    1. Remove the bracket bolts.
    2. Remove the cable.
    Fig 3: Removing Bracket & Cable
    G02164244
  7. NOTE: Position a suitable drain-pan under the main control cover.
    Fig 4: Disconnecting Transaxle Cooler Inlet Line
    G02164245
  8. Disconnect the transaxle cooler inlet line.
  9. NOTE: Remove the bolts in the indicated sequence.
    Fig 5: Removing Bolts In Sequence
    G02164246
  10. Remove the main control cover.
    • Open clamp and disconnect the main control cover vent tube.
    • Remove the main control bolts and main control cover.
  11. Remove the main control cover gasket.
    Fig 6: Removing Main Control Cover Gasket
    G02164247
  12. Remove the bolts in the indicated sequence. Remove the main control valve body bolts.
    Fig 7: Removing Main Control Valve Body Bolts In Sequence
    G02164248
  13. NOTE: Do not damage the manual valve.
    Fig 8: Disconnecting Manual Valve Link
    G02164249
  14. Lift the main control valve body while disconnecting the manual valve link.
  15. Remove the solenoid body harness connector.
    1. Depress the retaining tabs.
    2. Push the solenoid valve body electrical connector down through the transaxle case.
    3. Fig 9: Removing Solenoid Body Harness Connector
      G02164250
  16. Make sure the manual valve control lever does not fall out while removing from the vehicle.
    Fig 10: Making Sure Manual Valve Control Lever Does Not Fall Out
    G02164251