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Home >> Mercury >> 2001 >> Cougar Base, 2.5 L, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle >> Disassembly And Assembly Of Subassemblies >> Torque Converter Housing >> Disassembly

Torque Converter Housing: Disassembly

  1. Remove and discard the cooler tube fitting.
    Fig 1: Removing & Discarding Cooler Tube Fitting
    G02164546
  2. Remove the final drive ring gear retaining ring.
    Fig 2: Removing Final Drive Ring Gear Retaining Ring
    G02164547
  3. Remove the final drive ring gear.
    Fig 3: Removing Final Drive Ring Gear
    G02164548
  4. Inspect the final drive ring gear, housing lug teeth, and final drive ring gear teeth for damage or wear.
    Fig 4: Inspecting Final Drive Ring Gear, Lug Teeth, & Ring Gear Teeth
    G02164549
  5. Remove the differential lube tube bolt.
    Fig 5: Removing Differential Lube Tube Bolt
    G02164550
  6. Pull the differential lube tube from the housing.
    • Replace lube tube as necessary.
    Fig 6: Pulling Differential Lube Tube From Housing
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  7. WARNING: In order to avoid injury, eye protection should be worn when cleaning components with compressed air. Failure to follow these instructions may result in personal injury.
    NOTE: Clean all components with a suitable solvent and use moisture free compressed air to dry all parts and clean fluid passages.
  8. Inspect the converter housing for:
    • Stator support area wear
    • Case mating surfaces for nicks or deformation
    • Differential bushing wear
  9. Check the converter housing hydraulic passages for blockage.
    1. Differential lubrication passage
    2. Front lubrication passage
    3. Converter turbine passage
    4. Converter impeller passage
    5. Cooler passage
    Fig 7: Checking Converter Housing Hydraulic Passages For Blockage
    G02164552
  10. Check for blockage at the converter seal return hole.
    Fig 8: Checking For Blockage At Converter Seal Return Hole
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