LEMON Manuals: Even more car manuals for everyone
Home >> Mercury >> 2001 >> Cougar Base, 2.5 L, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle >> Disassembly And Assembly Of Subassemblies >> Main Control Valve Body >> Disassembly

Main Control Valve Body: Disassembly

  1. Remove the manual valve.
    Fig 1: Removing Manual Valve
    G02164476
  2. CAUTION: Do not attempt to remove the solenoid valve body wiring cover.
    Fig 2: Removing Two Solenoid Valve Body Bolts & Solenoid Valve Body
    G02164477
  3. Remove the two solenoid valve body bolts and the solenoid valve body.
  4. Remove and discard the solenoid valve body gasket.
    Fig 3: Removing & Discarding Solenoid Valve Body Gasket
    G02164478
  5. Remove the three pressure tap plate bolts and the pressure tap plate.
    Fig 4: Removing Three Pressure Tap Plate Bolts & Pressure Tap Plate
    G02164479
  6. Remove and discard the pressure plate tap gasket.
    Fig 5: Removing Pressure Plate Tap Gasket
    G02164480
  7. Remove the control valve body to transfer plate bolts, and remove the manual valve detent spring assembly.
    Fig 6: Removing Control Valve Body To Transfer Plate Bolts
    G02164481
  8. Remove the accumulator body-to-transfer plate bolts.
    Fig 7: Removing Accumulator Body-To-Transfer Plate Bolts
    G02164482
  9. Separate the accumulator body from the main control valve body.
    1. Remove the accumulator body assembly.
    2. Remove and discard the accumulator body separator gasket.
    3. Remove the accumulator body separator plate.
    4. Remove and discard the accumulator body separator gasket.
    5. Remove the main control valve body.
    Fig 8: Separating Accumulator Body From Main Control Valve Body
    G02164483
  10. Separate the transfer plate from the main control valve body.
    1. Remove the main control valve body.
    2. Remove and discard the valve body separator plate gasket.
    3. Remove the valve body separator plate.
    4. Remove and discard the valve body separator plate gasket.
    5. Remove the transfer plate.
    Fig 9: Separating Transfer Plate From Main Control Valve Body
    G02164484
  11. Remove the intermediate and overdrive accumulator valve plug retaining plate from the accumulator body assembly.
    Fig 10: Removing Intermediate & Overdrive Accumulator Valve Plug Retaining Plate From Accumulator Body Assembly
    G02164485
  12. Remove the intermediate and overdrive accumulator valve plug.
    Fig 11: Removing Intermediate & Overdrive Accumulator Valve Plug
    G02164486
  13. Remove and discard the intermediate and overdrive accumulator plug seal.
    Fig 12: Removing Intermediate & Overdrive Accumulator Plug Seal
    G02164487
  14. CAUTION: Remove, note location and clean one valve at a time to avoid incorrect installation.
  15. As necessary, disassemble the parts of the accumulator body and main control valve body assemblies.
    • Lubricate and reassemble the parts as soon as possible to avoid accidental damage or incorrect installation.