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Home >> Mercury >> 2001 >> Cougar Base, 2.5 L, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle >> Disassembly And Assembly Of Subassemblies >> Forward One-Way Clutch >> Assembly

Forward One-Way Clutch: Assembly

  1. Install the retaining ring.
    Fig 1: Installing Retaining Ring
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    2. NOTE: The tabs on the retainer face downward.
    Fig 2: Installing Forward One-Way Clutch Retainer
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  2. Install the forward one-way clutch retainer.
    3. NOTE: Orientation of end caps to the sprag assembly. New design end caps are the same thickness and interchangeable (but not reversible).
    Fig 3: Installing Forward One-Way Clutch End Caps Onto Sprag Assembly
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  3. Install the forward one-way clutch end caps onto the sprag assembly.
  4. Install the sprag assembly and end caps in the outer race.
    Fig 4: Installing Sprag Assembly & End Caps In Outer Race
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    5. NOTE: Lube grooves face upward (away from the sun gear).
    Fig 5: Installing Lube Grooves To Face Upward Away From Sun Gear
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  5. Rotate the outer race and sprag assembly (with end caps) over and install it on the forward one-way clutch inner race.
  6. Install the coast clutch hub.
    Fig 6: Installing Coast Clutch Hub
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    7. NOTE: The ends of the retaining ring should point toward the coast clutch hub.
    NOTE: Make sure the retaining ring is fully seated upon installation.
    Fig 7: Installing Coast Clutch Hub Retaining Ring
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  7. Install the coast clutch hub retaining ring.
  8. Check the operation of the forward one-way clutch with the low-intermediate sun gear facing upward.
    • Hold the outer race firmly.
    • Rotate the low-intermediate sun gear clockwise.
    • The low-intermediate sun gear should rotate with a slight drag without attempting to rotate the outer race.
    • Rotate the low-intermediate sun gear counterclockwise; the low-intermediate sun gear should rotate the outer race.
    Fig 8: Rotating Low-Intermediate Sun Gear Clockwise
    G02164583
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