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Installation (3.8L)

  1. Install Synchro Positioning Tool (303-630) on the camshaft synchronizer by rotating the tool until it engages the notch in the camshaft synchronizer housing and the armature. See Figure.
    2. NOTE: During installation, the arrow on the Install Synchro Positioning Tool (303-630) will rotate clockwise until oil pump intermediate shaft and camshaft gear engages.
    Fig 1: Aligning Camshaft Synchronizer Assembly (3.8L)
    G00194450Courtesy of FORD MOTOR CO.
  2. Install camshaft synchronizer housing assembly so the arrow on the Install Synchro Positioning Tool (303-630) is 54 degrees from centerline of the engine. See Fig 1.
  3. Install and tighten synchronizer hold down bolt. See TORQUE SPECIFICATIONS .
  4. Remove Synchro Positioning Tool (303-630). Install CMP sensor to camshaft synchronizer. See REMOVAL & INSTALLATION (3.0L, 3.8L, 4.0L & 5.0L) .
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