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Mercury
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1995
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Cougar 4.6 W
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Repair and Diagnosis
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Steering
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Power Steering
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Steering System
Steering System
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Description & Operation
Testing
Notes
Hydraulic System Pressure Test
EVO Testing Procedure
Notes
For connector side:
For light side:
Pinpoint Tests
Overview
Notes
Pinpoint Test A - Steering Very Difficult Or Very Easy
Pinpoint Test B - Steering Does Not Vary With Vehicle Speed
Pinpoint Test C - Steering Diagnostics Cannot Be Entered
Lubrication
Capacity
Fluid Type
Fluid Level Check
Hydraulic System Bleeding
Adjustments
Power Steering Pump Belt
Removal & Installation
EVO Control Module
Removal & Installation (Cougar LS W/Anti-Lock & Thunderbird)
Removal & Installation (Cougar W/out Anti-Lock Brakes)
EVO Actuator Assembly
Removal (3.8L)
Installation
Removal & Installation (4.6L)
Start-Up Procedure
Steering Sensor & Ring
Removal & Installation
Vehicle Speed Sensor
Removal & Installation
Power Steering Pump R & I
Removal & Installation
Power Steering Pump Pulley
Removal & Installation
Pump Reservoir
Removal & Installation (3.8L)
Removal & Installation (4.6L)
Steering Gear
Removal
Installation
Overhaul
Power Steering Pump Overhaul
Notes
Disassembly (C-II)
Reassembly
Tie Rod Ends, Boots & Ball Joints
Disassembly
Reassembly
Pinion Shaft & Spool Valve Assembly
Disassembly
Reassembly
Gear Housing, Rack Yoke Plug & Rack Assembly
Disassembly
Reassembly
Rack Yoke Plug Preload
Torque Specifications