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Mode Door Cables: Installation

WARNING: This page is about a different car, the 2004 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.
  1. Connect the two control cables to the mode door levers (Fig 1 ).
    Fig 1: Identifying Adjusting Air Distribution Control Cables
    G03566172Courtesy of DAIMLERCHRYSLER CORP.
  2. Connect the two control cables to the A/C-heater control.
    NOTE: Install the control cable of bottom adjustment lever to the front adjustment wheel of the A/C-heater control.
  3. Hold the A/C-heater control in its installation position.
    NOTE: While holding the A/C-heater control in the installation position, verify that the control cables are not twisted.
  4. Turn the mode control knob on the A/C-heater control to the nine-o-clock position.
  5. Turn the upper mode door lever counter-clock-wise until it reaches its stop and install the cable into the retainer in this position (arrow).
  6. Turn the lower mode door lever clockwise until it reaches its stop and install the cable into the retainer in this position (arrow).
  7. Operate the mode control and verify that the mode door cables are properly adjusted.
  8. Install the A/C-heater control and the two retaining screws. Tighten the screws to 2 N.m (17 in. lbs.).
  9. Install the center bezel onto the instrument panel (Refer to INSTALLATION ).
  10. Reconnect the negative battery cable.
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