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Glass Run Assembly: Installation

CAUTION: The front door glass run requires very CRITICAL AND SPECIAL-TYPE HANDLING. The glass run must be handled by the center section only, NEVER FROM FRONT OR REAR LEGS. The glass runs must be handled in a manner that prevents damage to the A- and B-pillar corners.
NOTE: This procedure requires two people, one inserting the front leg and another person holding the remainder of glass run at center section to prevent bending. After the front (A-pillar section) and the rear (B-pillar section) of the glass run assembly is inserted into the door.
NOTE: Apply lubricant ESB-M99C109-A to glass run assembly from point Y to point Z. See LUBRICATION  under ON-VEHICLE SERVICE.
  1. Locate moulded B-pillar corner of glass run from pinch weld flange to upper corner of door frame.
  2. Apply hand pressure to glass run from belt line area of B-pillar and push run upward (vertically) into corner. Ensure run is fully flush with sheet metal.
  3. While applying upward pressure along B-pillar, install run onto door frame pinch weld along B-pillar starting from top and moving downward. Use hand pressure to ensure glass run is flush with outer door panel sheet metal.
  4. Use hand pressure from center to upper door frame area, and push glass run rearward along pinch weld flange into B-pillar upper corner. Ensure glass run is flush with outer door panel sheet metal at corner.
  5. While applying hand pressure rearward, install glass run onto door frame pinch weld along upper door frame starting from B-pillar and point to A-pillar.
  6. Use hand pressure from lower A-pillar leg of glass run and push run upward (vertically) into corner. Ensure run is fully flush with outside sheet metal.
  7. While applying upward hand pressure along A-pillar, install glass run onto door frame pinch weld. Use hand pressure to fully seat run. Ensure glass run leg is fully seated.
  8. Install front retainer to door inner panel with screw and washer assembly. Tighten to 7-14 N. m (6-10 Ft. Lbs.).