Injection Pump: Removal
- Disconnect battery ground cable. Disconnect air inlet duct from air cleaner and intake manifold. Remove rear timing belt cover and flywheel timing mark cover.
- Rotate crankshaft until flywheel timing mark is on TDC compression stroke on No. 1 cylinder. Ensure injection pump and camshaft sprocket timing marks are aligned. See Fig 1 .
- Loosen tensioner lock nut to relieve tension on belt. Remove timing belt. Disconnect throttle cable and speed control cable. Disconnect vacuum hoses and fuel cut-off solenoid.
- Disconnect fuel supply, return, and all injection lines. Cap all lines and fittings. Rotate injection pump sprocket until timing marks are aligned. Install 2 M8x1.25 bolts in threaded holes to hold injection pump sprocket.
- Remove sprocket retaining nut. Remove sprocket using gear puller. Remove injection pump-to-bracket bolts. Remove pump.