Remove/Install Windshield - AR67.10-P-1700SG

Model 223 

with code Z07 (B7 armoring on special protection version) 

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows	Always interrupt air supply or power supply before inserting or removing blade. Wear protective gloves and safety glasses	AS67.00-Z-0001-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of injury  from pinching or crushing hands and feet when working on windows.	Secure the windshields and windows against falling down; use only specified lifting tools; wear safety shoes.	AS67.00-Z-0003-01A
Notice	Notes on avoiding damage to windows installed in special high-security vehicles		AH67.00-P-0003-01FB
	Notes on removal/installation of windshield		AH67.10-P-1000-03MFA
	Remove
1.1	Partially lower side window of left or right front door.	Model 223 with code Z07 (B7 armoring on special protection version) with code Z11 (Left front power window with special protection) Model 223 with code Z07 (B7 armoring on special protection version) with code Z12 (Right front power window with special protection) The side window of the front door must remain open during the curing time. Otherwise the windshield (1) can be pressed toward the outside by the air when a door is closed.
1.2	Open left or right front door.	Model 223 with code Z07 (B7 armoring on special protection version) except code Z11 (Left front power window with special protection) except code Z12 (Right front power window with special protection) Left or right front door must remain open during curing time. Otherwise the windshield (1) can be pressed toward the outside by the air when a door is closed.
2	Remove left drip rail and right drip rail.		AR88.80-P-4000S
3	Remove wiper arms.		AR82.30-P-6100S
4	Remove covers of air/water duct.
5	Disconnect electrical connectors on windshield (1) and fix in place to top of windshield (1).	The number of electrical connectors can vary depending on the equipment variant.
6	Mask off body components adjacent to windshield (1) using suitable tape.
7	Lower roof lining and slide fully towards rear.	Roof lining must not come into contact with rear window. Rear window will otherwise be damaged.	AR68.30-P-4300SA
8	Remove rain and light sensor.		AR82.30-P-7801S
9	Remove multifunction camera.		AR54.21-P-3000S
10	Attach electrical wiring harnesses at top to roof using tape.
11	Remove window airbag in area of windshield (1).		AR91.60-P-0693S
12	Cover vehicle interior in the repair area.
13	Remove upper splinter guard (2).
14	Remove side splinter guards (3).
15	Measure gap dimension between windshield (1) and left A-pillar and right A-pillar on the inside and note down values.	The new windshield (1) can be aligned in the body flange by using the determined gap dimensions. Feeler gauge	Fig 1
16	Cut adhesive sealant (B) at top and sides.	Commercially available devices/tools  Oscillating saw
17	Half open hood and secure against closing and/or further opening.
18	Mask off A-pillar in connection area of heating wires (4) using suitable tape.
19	Expose heating wires (4) and grind both ends down to bare metal.
20	Attach suitable lifting equipment to windshield (1).	Commercially available devices/tools  Vacuum cup suction tool and crane Aid of helper required.
21	Connect heating wires (4) to external power source.	Use insulated clamping devices. Otherwise short circuits can occur when coming into the contact with the body. Commercially available devices/tools  External power source
22	Switch on external power source.	Set external power source to no higher than 12.8 V and 30 A. Heating wires (4) will otherwise be destroyed.
		Commercially available devices/tools  External power source The heating duration is approx. 15 min. Windshield (1) must noticeably heat up and smoke development must occur.
23	First lift off windshield (1) in upper area from body, then remove upwards.	Helper required.
24	Switch off external power source and remove from heating wires (4).
25	Cut residual adhesive material and remove windshield (1).
	Measure
26	Measure resistance of windshield heater in old and/or new windshield (1).	If measurement result lies outside tolerance range of 1.9 to 2.3 Replace windshield (1).
	Preparatory tasks
27	Prepare adhesive cartridge.		AR67.00-P-0001-02SG
		Adapter	Fig 2
28	Remove residual adhesive material from body and windshield (1).	Leave all rubber spacers on body flange.
29	Insert and align windshield (1) as a test installation.	Use previously determined gap dimensions as a guideline value. Commercially available devices/tools  Vacuum cup suction tool and crane Helper required.	AR67.10-P-1000-09SG
		Distance between top edge of window and front edge of roof	*BE67.10-P-1001-01E
		Feeler gauge	Fig 1
30	Prepare windshield (1) for installation.		AR67.10-P-1000-03SG
31	Prepare body flange for installation of window.		AR67.10-P-1501-01SG
Notice	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
	Install
32	Fold back protective foil on inside of windshield (1) in lower area to halfway and fix in place with fabric tape.	Where a new windshield (1) is used. Lower area of windshield (1) is no longer accessible after installation.
33	Install windshield (1) and align with tape strips.	Commercially available devices/tools  Vacuum cup suction tool and crane Aid of helper required.
34	Connect heating wires (4) to external power source, switch on power source and heat butyl rope.	Use insulated clamping devices. Otherwise short circuits can occur when coming into the contact with the body. Set external power source to no higher than 12.8 V and 30 A. Heating wires (4) will otherwise be destroyed.
		Heating duration is approx. 7 min, correct seat of windshield (1) if necessary. Commercially available devices/tools  External power source
35	Switch off external power source and remove from heating wires (4).
36	Apply adhesive sealant (B) between windshield (1) and body flange.	The curing time is approx. 1 h.	AR67.10-P-1000-08SG
37	Align side splinter guards (3) and upper splinter guard (2) and attach screws.	Side splinter guards (3) and upper splinter guard (2) may not rest directly on windshield (1). Otherwise the easily scratched coating on the windshield (1) can be damaged. Adhesive and butyl rope must be sufficiently cured. Side splinter guards (3) and upper splinter guard (2) will otherwise become stuck.
38	Cover ends of heating wires (4) with suitable adhesive strips.	Do not cut off heating wires (4).
39	Position ends of heating wires (4) between A-pillar and windshield (1).
40	Tighten screws of side splinter guards (3).	Screw, A-pillar guard plate, windshield to body shell	*BA63.20-P-1001-01E
41	Tighten screws of upper splinter protection plate (2).	Screw front guard plate on roof frame to roof guard plate	*BA65.10-P-1004-01D
42	Remove all tapes in working area.
43	Install window airbag in area of windshield (1).		AR91.60-P-0693S
44	Remove tape and expose electrical wiring harnesses at top at roof.
45	Install multifunction camera.		AR54.21-P-3000S
46	Install rain and light sensor.		AR82.30-P-7801S
47	Install headliner.		AR68.30-P-4300SA
48	Connect and lock electrical connectors of windshield (1).	The number of electrical connectors can vary depending on the equipment variant.
49	Install covers of air/water duct.
50	Install wiper arms.		AR82.30-P-6100S
51	Install left drip rail and right drip rail.		AR88.80-P-4000S
	Check
52	Perform function check of all electrical consumers in repair area.

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA