Remove/Install Fuel Tank - Ar47.10-D-4100TSR

Model 907 with engine 642, 651 

Shown with code H12 (Auxiliary water heater) 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of explosion  caused by fuel igniting, risl of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Remove/install
1	Open and close fuel filler cap.	To reduce the pressure in the fuel tank (1)
2	Empty the fuel tank (1).		AR47.10-D-4001TS
3	Raise vehicle.		AR00.60-D-1000-04TS
	Special instructions for lifting and supporting vehicle		AH00.60-N-0100-01TS
4	Remove underbody paneling.	Model 907 with code XM1 (Noise abatement measures) Install underfloor paneling only after the leak test.	AR61.30-D-1001TS
5	Remove hose (2).	Catch fuel running out with suitable vessel. Damage will otherwise occur. To do this, loosen the clamps (3). Commercially available tools  Collecting pan The markings (arrows) on the hose (2), fuel tank (1) and filler neck must be aligned with each other. Check the hose (2) and clamps (3). Depending on the findings, ↓ Replace affected components.
6	Disconnect electrical connector (4).
7	Disconnect the fuel lines (5, 6).	Catch fuel running out with suitable vessel. Damage will otherwise occur. Seal the fuel lines (5, 6). Commercially available tools  Collecting pan	AR47.25-D-4100-01TS
		Record plug	Fig 1
8	Disconnect the fuel line (7).	Model 907 with engine 642, 651 with code H11 (Auxiliary hot-air heater) Model 907 with engine 642, 651 with code H12 (Auxiliary hot-water heater) Model 907 with engine 642, 651 with code HZ9 (Heater booster) Model 907 with engine 642, 651 with code KL1 (Sender uni (fuel) for auxiliary heater) Model 907.1/2/6 with engine 654.9 with code H11 (Auxiliary hot-air heater)	AR47.25-D-4100-01TS
		Clip: Illustration of various states for unlocking and locking the connector coupling with double lock on fuel line Catch fuel running out with suitable vessel. Damage will otherwise occur. Seal the fuel line (7). Commercially available tools  Collecting pan	GB47.25-D-0000-00A
		Record plug	Fig 1
9	Support fuel tank (1).
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
	000 588 10 62 00 Support plate	Secure the fuel tank (1) against falling down using suitable tools.	WS26.00-P-3309B
10	Remove the tensioning straps (8).	To do this, remove screw/bolts (9). The number of tensioning straps (8) varies depending on equipment installed.
		Bolt, front fuel tank tensioning strap to frame	*BA47.10-N-1002-01TS
		Bolt, fuel tank tensioning strap to frame center	*BA47.10-N-1003-01TS
		Bolt, rear fuel tank tensioning strap to frame	*BA47.10-N-1004-01TS
11	Remove fuel tank (1).	Lower the fuel tank (1).
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.	AS00.00-Z-0017-01A
12	Remove the heat shield (10).	Deburr repair panels. Model 907 with engine 642, 651 with code XM1 (Noise reduction) If the fuel tank (1)/heat shield (10) is replaced. To do this, remove the expansion rivets (11). Check the expansion rivets (11). Depending on the findings, ↓ Replace the affected expansion rivet (11).
13	Remove the fuel pump and fill level sensor.	If the fuel pump and fill level sensor or fuel tank (1) are replaced.	AR47.20-D-7000TSF
14	Install in the reverse order
	Check
15	Switch on ignition.	Before the engine is started, leave the ignition switched on up until the end of delivery from the fuel pump so that fuel is present at the high-pressure fuel pump when the engine is started. This helps to prevent damage to the fuel system.
16	Start engine.
	Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
17	Test the fuel system in the area of the fuel tank (1) for leaks.	Remove any fuel that has leaked out. Damage will otherwise occur.
18	Switch off engine.

FUEL TANK

FUEL TANK

FUEL TANK

Fig 1: Record Plug (129 589 00 91 00)