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Remove/Install High-Pressure Line To Rail - Ar07.16-D-1004TSR

Engine 651 in model 907 

G13786688
  Risk of explosion  caused by fuel Igniting.
Risk of injury  to skin and eyes caused by fuel spraying out at high pressure
Keep all ignition sources out of hazard area.
Do not carry out any work on system when it is pressurized.
AS07.16-Z-0001-01A
  Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
  Notes about Common-Rail components   AH07.16-P-0002-01TX
REMOVINGINSTALLING Remove/install     
1 Remove the exhaust gas recirculation valve.   AR14.20-D-7662TSR
2 Remove screws (2).    
3 Loosen the cable duct (4) until you can access the union nut (5).   AR15.18-D-0004-01TSR
    TORQUE SPECIFICATION M6 *BA00.10-N-1002-01A 
4 Remove the high-pressure line (1). NOTES
Seal the connections on the fuel system high-pressure pump and rail using suitable SPECIAL TOOL stop plugs.
Fuel system can otherwise be damaged.
REMOVAL IMPORTANTRemoval:  Collect escaping fuel.
IMPORTANT To do so, unscrew the union nuts (3, 5), unclip the bracket for the fuel line and remove the high-pressure line (1).
IMPORTANTWIS Service Media 
wsm://04  201800 53
 
    TORQUE SPECIFICATION Union nut, high-pressure line for fuel system high pressure pump to rail *BA07.16-N-1006-03TS 
    TORQUE SPECIFICATION Union nut, high-pressure line for fuel system high pressure pump to fuel system high pressure pump *BA07.16-N-1005-03TS 
    SPECIAL TOOL Box wrench bit Fig 1
    SPECIAL TOOL Record plug Fig 2
5 Install in the reverse order    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
6 Check for leaktightness when engine is running. IMPORTANT Visual inspection only.  
TORQUE SPECIFICATION HEADLESS SCREWS/BOLTS: SCREWS/BOLTS AND NUTS, COARSE-PITCH THREAD

Number Designation 8.8 10.9
BA00.10-N-1002-01A M6 Galvanized Nm 9 13
Phosphated Nm 9 12
TORQUE SPECIFICATION HEADLESS SCREWS/BOLTS: SCREWS/BOLTS AND NUTS, COARSE-PITCH THREAD

Number Designation 12.9
BA00.10-N-1002-01A M6 Galvanized Nm 16
Phosphated Nm 14
TORQUE SPECIFICATION HIGH-PRESSURE LINE, FUEL INJECTOR, RAIL

Number Designation Engine 651 in model 907
BA07.16-N-1005-03TS Union nut, high-pressure line for fuel system high pressure pump to fuel system high pressure pump Stage 1 Nm 20
Stage 2 ∠ ° 60
TORQUE SPECIFICATION HIGH-PRESSURE LINE, FUEL INJECTOR, RAIL

Number Designation Engine 651 in model 907
BA07.16-N-1006-03TS Union nut, high-pressure line for fuel system high pressure pump to rail Stage 1 Nm 20
Stage 2 ∠ ° 60
Fig 1: Box Wrench Bit (000 589 68 03 00)
G13786689
Fig 2: Record Plug (129 589 00 91 00)
G13786690