Remove/Install Front Entrance Box - Ar61.10-D-0031TS

Model 907 

	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	Commercially available devices/tools  Welding protection blanket
3	Remove paneling from door frame lower section.	Model 907.6/7 except code T16 (Sliding door right) except code T19 (Sliding door left)	AR63.30-D-0002-01TS
		Models 907.6/7 with code T16 (Right sliding door) or code T19 (Left sliding door)	AR63.30-D-0002-01TSB
		Commercially available devices/tools  Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Remove entrance step module (1).		AR61.10-D-0031-01TS
		Commercially available devices/tools  Rotary wire brush Spot weld milling machine Body power jigsaw Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Prepare paneling of door frame lower section for installation.	Model 907.6/7 except code T16 (Sliding door right) except code T19 (Sliding door left)	AR63.30-D-0002-03TS
		Models 907.6/7 with code T16 (Right sliding door) or code T19 (Left sliding door)	AR63.30-D-0002-03TSB
		Commercially available devices/tools  Body power jigsaw Hole punching pliers 6 mm Rotary wire brush
		1K-zinc dust paint	*BR00.45-Z-1056-07A
6	Prepare entrance step module (1) for installation.		AR61.10-D-0031-02TS
		Commercially available devices/tools  Hole punching pliers 6 mm Rotary wire brush Wet and dry vacuum cleaner Body power jigsaw
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
7	Install entrance step module (1) and weld in.		AR61.10-D-0031-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Commercially available devices/tools  Clamping pliers (Standard) Angular grinder Wet and dry vacuum cleaner Hand drill
8	Install paneling of door frame lower section and weld in.	Model 907.6/7 except code T16 (Sliding door right) except code T19 (Sliding door left)	AR63.30-D-0002-04TS
		Models 907.6/7 with code T16 (Right sliding door) or code T19 (Left sliding door)	AR63.30-D-0002-04TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Commercially available devices/tools  Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner If no body solder is used to restore the surfaces, ↓ use a basic body filler on the body.
		Process filler on body	AR60.00-S-0031-01P
		Silicone remover Order No. 3295	*BR00.45-Z-1052-04A
		Basic body filler	*BR00.45-Z-1057-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
9	Clean weld joints and sheet metal flanges with rotary wire brush.	Commercially available devices/tools  Rotary wire brush
10	Remove welding protection blankets.	Commercially available devices/tools  Welding protection blanket
11	Clean repair area.	Commercially available devices/tools  Wet and dry vacuum cleaner
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Prime repair area with a primer filler. Notes on paintwork repairs		AH98.00-P-9408-02A
		Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
13	Seal seam after repair.		AR97.10-D-4000TS
		Supplement standard seals with sealant.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
14	Paint repair area and adjacent surfaces. Notes on paintwork repairs		AH98.00-P-9408-02A
		Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
15	Supplement cavity preservation		AR97.20-D-1500TS
16	Install all detachable parts in area of repair point.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1052-04A	Silicone remover Order No. 3295	Prosol Lacke + Farben GmbH Schneidmuhlweg 12 63741 Aschaffenburg Germany Tel. +49 6021 3480-0 Fax +49 6021 3480-40 http://www.prosol-farben.de
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1057-07A	Basic body filler	A 012 989 29 71
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71