Remove/Install Rear Window - Ar67.20-D-5145TS

Model 907.6/7 

with code H22 (Back pane heatable) 

with code W61 (Window in tailgate/Rear hinged doors) 

Model 907.6/7 

with code H22 (Back pane heatable) 

with code W78 (Window in tailgate or hinged rear door with wipe/wash system) 

Shown on model 907.7 with code W78 (window in liftgate or hinged rear door with wiper and washer system), left side of vehicle 

Shown on model 907.7 with code W78 (window in liftgate or hinged rear door with wiper and washer system), left side of vehicle 

Shown on model 907.7 with code W78 (window in liftgate or hinged rear door with wiper and washer system), left side of vehicle 

	Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.	When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).	AS82.30-Z-0001-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Notes on carrying out repair work in the vehicle interior		AH68.00-N-0001-01S
	Notes on removal/installation of windows		AH67.10-P-1000-02RT
	Remove
1	Open a sliding door or lower a side window of a front door.
2	Check the setting of the left and right rear-end door.	If the left or right rear-end door is not set correctly, ↓ Adjust the left and right rear-end door.	AR72.20-D-1032TS
3	Remove door trim of the respective rear-end door.	Model 907.6/7 with code VA5 (full liner on hinged rear doors)	AR72.20-D-6615TS
4	Remove wiper motor of the respective rear-end door.	Model 907.6/7 with code W78 (window in liftgate or hinged rear door with wiper and washer system)	AR82.30-D-6551TS
5	Disconnect electrical connectors (5) of the rear window heater from the respective rear window (1).
	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
6	Cut out respective rear window (1) with the windshield removal tool.	Cut out rear window (1) carefully. Otherwise the adjacent components can be damaged. Commercially available devices/tools  Windshield removal tool case Punch tubular probe for cutting wire through adhesive seam at an easily accessible point. Aid of helper required.	AR67.00-D-0001-01TS
	Clean
7	Remove remaining adhesive material from body flange.	Cut residual adhesive down to approx. 1 mm and remove loose adhesive material.
8	Vacuum off any glass splinters and contamination.	Commercially available devices/tools  Wet and dry vacuum cleaner
9	Clean bonding area at body flange using a cleaner and wipe dry using a dry cloth.	The bonding area must be free of dust and grease. Otherwise the adhesive force of the adhesive material starts to decrease.
	Install
10	Use primer stick to repair body flange. General notes about painting the body flange in the glazing area	In case of damage to the body flange.	AH98.00-P-9408-06A
		If the degree of damage is ≤ 10%, repair with primer stick. If the degree of damage is > 10 %, coat body flange with primer filler. Otherwise corrosion damage may occur. Use only primer fillers and primer sticks approved by Daimler AG: https://xentryportal.daimler.com  If degree of damage to body flange is > 10%: ↓ Coat body flange with primer filler. Observe the manufacturer's specifications for the curing and processing time of the primer filler.
11	Apply primer to the primed surface on the body flange. General notes about painting the body flange in the glazing area	Do not apply primer on residual adhesive material. Otherwise, the adhesive effect will be impaired. The primer must flash off for at least 10 min. Otherwise the adhesive force of the adhesive material starts to decrease	AH98.00-P-9408-06A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
12	Install new rubber window spacers (4).	Place new rubber window spacers (4) as shown at the intended locations on the inside of the rear window (1).
13	Attach spacers (3) to the respective window cutout.	To prevent the rear window (1) from lowering, attach two spacers (3) to the bottom of the window cutout. For the correct lateral alignment, one spacer (3) is sufficient on the window cutout.
		Spacer	Fig 1
14	Prepare adhesive cartridge.	Commercially available devices/tools  Electric or pneumatic squeeze gun	AR67.00-D-0001-02TS
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
		Adapter	Fig 2
15	Prepare respective rear window (1) for installation.		AR67.20-D-5145-03TS
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
16	Glue in respective rear window (1).		AR67.20-D-5145-02TS
		Commercially available devices/tools  Cup suction tool/shackle (for removing and installing windows) Electric or pneumatic squeeze gun Aid of helper required.
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
		Spacer	Fig 1
17	Connect electrical connectors (5) of the rear window heater to the respective rear window (1).
18	Install wiper motor of the respective rear-end door.	Model 907.6/7 with code W78 (window in liftgate or hinged rear door with wiper and washer system)	AR82.30-D-6551TS
19	Install door trim of the respective rear-end door.	Model 907.6/7 with code VA5 (full liner on hinged rear doors)	AR72.20-D-6615TS
20	Remove spacers (3).	Observe curing time of the adhesive material (at least 2 hours).
		Spacer	Fig 1
	Clean
21	Clean rear window (1) and vehicle interior.
	Check
22	Perform function check of the rear window heater.

Fig 1: Spacer (901 589 07 63 00)

Fig 2: Adapter (000 589 86 63 00)