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Home >> Mercedes Benz >> 2021 >> Sprinter 1500 Van Cargo >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Detachable Body Components - Description & Operation, Basic Knowledge, Safety Precautions, Testing & Repair, Retrofitting & Conversion >> Testing & Repair >> Remove And Install The Contact Bar Of The Electric Step - Ar88.30-D-8508TS

Remove And Install The Contact Bar Of The Electric Step - Ar88.30-D-8508TS

Type 907 

with Code T57 

Type 907 

with Code T58 (Electric step in the loading compartment sliding door on the left) 

G13442650
TORQUE SPECIFICATION Caution Risk of injury  through cuts or scrapes on sharp-edged vehicle parts Always when working on or in the area of sharp, unburred vehicle parts.
Wearing safety gloves.
Deburr repair panels.
AS00.00-Z-0017-01A
  Instructions for avoiding damage to electronic components through electrostatic discharge   AH54.00-P-0001-01A
TORQUE SPECIFICATION Remove     
1 Remove the connecting rods (2) from the step (3).   AR88.30-D-8502TS 
2 Cut the cable tie (arrow A).    
3 Pull out the step (3) in the direction of the arrow (arrow B) as far as it will go.    
4 Remove the corner fitting (4).    
5 Remove sealing compound (5).    
6 Cut through the electrical wiring harness (1.1) at a suitable position.    
7 Fasten a suitable pull-in aid to the section of the electrical wiring harness (1.1) of the contact strip (1).    
8 Remove the contact strip (1) with the part of the electrical wiring harness (1.1) from the step (3).    
9 Detach the contact strip (1) with the part of the electrical wiring harness (1.1) from the pull-in aid.    
TORQUE SPECIFICATION Build in     
10 Strip the ends of the electrical lines of the electrical wiring harness (1.1) remaining on the step.    
11 Short the electrical wiring harness (1.1) of the new contact strip (1) to the length of the previously removed old part. TORQUE SPECIFICATION
Ensure the correct length of the electrical wiring harness (1.1).
Otherwise the electrical wiring harness (1.1) or the new contact strip (1) can be damaged.
 
12 Introduce part of the electrical wiring harness (1.1) of the new contact strip (1) into the step (3). TORQUE SPECIFICATION Use a suitable pull-in aid.  
13 Strip the ends of the electrical lines on the new contact strip (1).    
14 Position the contact strip (1) on the step (3), align it in the middle and attach.    
15 Fit corner fitting (4).    
16 Push in the step (3) as far as it will go.    
17 Connect the ends of the electrical lines of the new contact strip (1) to the ends of the electrical lines remaining on the step with crimp connectors. TORQUE SPECIFICATION
Pay attention to the color coding of the electrical lines.
Otherwise the electrical step may malfunction.
 
18 Secure the electrical wiring harness with a new cable tie (arrow A).    
19 Fix the electrical wiring harness (1.1) with sealing compound (5) to the passage of the step (3). Sealing compound, black *BR00.45-Z-1099-01A 
20 Attach connecting rods (2) to the step (3).   AR88.30-D-8502TS 
REPAIR PRODUCTS

Number Description Order number
BR00.45-Z-1099-01A Sealing compound, black A 001 989 64 20 9120