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Remove/Install Windshield - AR67.10-P-1700S

Model 223 

except code Z07 (B7 armoring on special protection version) 

MODIFICATION NOTES

12.10.2020 Work procedure extended.    
G16191794Courtesy of MERCEDES-BENZ USA
WARNING Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism. When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m). AS82.30-Z-0001-01A
  Notes on removal/installation of windshield   AH67.10-P-1000-03MFA 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Remove front drip rails from A-pillars. Model 223
except code Z07 (B7 armoring on special protection version)
Model 223.0/1
except code Z07 (B7 armoring on special protection version)
AR88.80-P-4000S
2 Remove wiper arms.   AR82.30-P-6100S
3 Remove covers of air/water duct.    
4 Disconnect electrical connectors on windshield (1) and fix in place to top of windshield (1). IMPORTANT The number of electrical connectors can vary depending on the equipment variant.  
5 Remove A-pillar trims.   AR68.30-P-4050S
6 Remove inside rearview mirror.   AR68.40-P-0001S
7 Remove rain and light sensor.   AR82.30-P-7801S
8 Remove multifunction camera.   AR54.21-P-3000S
9 Remove augmented reality camera. Model 223
with code U19 (Augmented reality video) except code Z07 (B7 armoring on special protection version)
AR54.30-P-0004S
10 Cover vehicle interior in the repair area.    
11 Mask off areas around windshield (1) with suitable tape.    
WARNING Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows Wear protective gloves and safety glasses. AS67.00-Z-0004-01A 
12 Cut out and remove windshield (1). IMPORTANT Helper required for removal of windshield (1). AR67.10-P-1000-11SX 
13 Carry out redocumentation of windshield (1). Model 223
with code 445 (Head-up display with augmented reality.)
except code Z07 (B7 armoring on special protection version)
When replacing windshield (1).
AR67.10-P-1700-11S 
INSTALLING Install     
Notice  Notes on handling adhesive   AH67.00-P-1000-01A 
14 Prepare window frame of the windshield (1) for installation.   AR67.10-P-1700-03S 
Notice  General notes about painting the body flange in the glazing area IMPORTANT Use only primer fillers and primer sticks approved by Daimler AG: https://xentry.daimler.com AH98.00-P-9408-06A
15 Prepare windshield (1) for installation. IMPORTANT Model 223
with code 445 (Head-up display with augmented reality.)
except code Z07 (B7 armoring on special protection version)
Windshield (1) must be replaced.
AR67.10-P-1700-04S 
16 Glue new spacers onto windshield (1). Model 223
except code 445 (Head-up display with augmented reality.)
except code Z07 (B7 armoring on special protection version)
If the windshield (1) is reused.
IMPORTANT Use old positions to determine spacer positions.
IMPORTANT Remove protective film from spacers only on one side.
 
17 Align windshield (1) in body opening. IMPORTANT Aid of helper required. AR67.10-P-1000-09S 
    Distance between top edge of window and front edge of roof *BE67.10-P-1001-01E 
    SPECIAL TOOL Feeler gauge Fig 3
18 Remove protective film from spacers.    
19 Apply adhesive material. NOTES Install windshield (1) within 10 min after applying adhesive material.
Otherwise the adhesive force of the adhesive material starts to decrease.
AR67.10-P-1000-08S 
    SPECIAL TOOL Adapter Fig 1
20 Close hood.    
21 Install windshield (1).   AR67.10-P-1700-05S 
    IMPORTANT Aid of helper required.  
    IMPORTANT Observe the manufacturer's specifications for the curing time of the adhesive material.
Perform following work only after curing time.
 
22 Close side window of the driver's door.    
23 Remove tape and cover material from vehicle.    
24 Clean repair area.    
25 Install augmented reality camera. Model 223
with code U19 (Augmented reality video) except code Z07 (B7 armoring on special protection version)
AR54.30-P-0004S
26 Install multifunction camera.   AR54.21-P-3000S
27 Install rain and light sensor.   AR82.30-P-7801S
28 Install inside rearview mirror.   AR68.40-P-0001S
29 Install A-pillar trims.   AR68.30-P-4050S
30 Connect electrical connectors at windshield (1) and lock. IMPORTANT The number of electrical connectors can vary depending on the equipment variant.  
31 Install covers of air/water duct.    
32 Install wiper arms.   AR82.30-P-6100S
33 Attach front drip rails to A-pillars. Model 223
except code Z07 (B7 armoring on special protection version)
Model 223.0/1
except code Z07 (B7 armoring on special protection version)
AR88.80-P-4000S
INSPECT Check     
34 Check head-up display. Model 223
with code 438 (Head-up display, Classic.)
except code Z07 (B7 armoring on special protection version)
AR54.30-P-6401S
      AD00.00-P-2000-06FR
REFER TO SELF-DIAGNOSTIC SYSTEMS   If head-up display is not displaying correctly,

calibrate head-up display using diagnostic system.
 
35 Check head-up display using diagnostic system. Model 223
with code 445 (Head-up display with augmented reality.)
except code Z07 (B7 armoring on special protection version)
AD00.00-P-2000-06FR
REFER TO SELF-DIAGNOSTIC SYSTEMS   SPECIAL TOOL Calibration device
If head-up display is not displaying correctly,

calibrate head-up display using diagnostic system.
Fig 2
TEST AND ADJUSTMENT VALUES FOR WINDSHIELD

Number Designation Model 223 except code Z07 (B7 armoring on special protection version)
BE67.10-P-1001-01E Distance between top edge of window and front edge of roof Dimension "A" mm 3, 5 (±1, 5)
Picture   AR67.10-P-1000-09S 
Fig 1: Identifying Adapter (000 589 86 63 00)
G09977658Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Calibration Device (000 589 07 21 00)
G16231407Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA