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Home >> Mercedes Benz >> 2021 >> GLS450 >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System - 167 Chassis >> Testing & Repair >> Remove/Install Fuel Pump - AR47.20-P-5710MSC

Remove/Install Fuel Pump - AR47.20-P-5710MSC

Model 167 with engine 176, 177, 256.9, 264, 274.9 

MODIFICATION NOTES

31.03.2020 Document completely revised.    

Shown with code 228 (auxiliary heating) 

G14791082Courtesy of MERCEDES-BENZ USA
G14791083Courtesy of MERCEDES-BENZ USA

Shown on model 167 with engine 256.9 

G14791084Courtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking.
Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove fuel tank. Model 167 with engine 274.9 AR47.10-P-4100MRM
    Model 167 with engine 176, 177, 256.9, 264 AR47.10-P-4100MSC 
2 Remove fuel line (2) from fuel pump (M3) and seal openings with suitable stop plugs. Model 167 with engine 176, 177, 256.9, 264 with code 228 (Additional warm water heating)
NOTES
Do not kink, crush, or twist fuel line (2) or route it in tight radii.
The fuel line (2) will otherwise be damaged.
 
    SPECIAL TOOL Record plug Fig 2
3 Remove fuel line (3) from fuel pump (M3) and seal openings with suitable stop plugs. NOTES
Do not kink, crush, or twist fuel line (3) or route it in tight radii.
Otherwise the fuel line (3) can be damaged.
 
    SPECIAL TOOL Record plug Fig 2
4 Remove locking ring (4). SPECIAL TOOL Claw-type wrench Fig 1
5 Lift fuel pump (M3) until electrical connector (5) and fuel lines (6) are accessible.    
6 Release and disconnect electrical connector (5) and expose electric line.    
7 Remove fuel lines (6). INSTALLATION NOTES
Route fuel lines (6) through cutout of baffle plate (7).
Risk otherwise exists that movement of float (8) will be blocked.
 
8 Remove fuel pump (M3) and collect escaping fuel with absorbent rags. INSTALLATION IMPORTANT Replace sealing ring.  
9 Clean contact surfaces of the sealing ring on the fuel tank and on the fuel pump (M3). Assembly cleaner *BR00.45-Z-1028-04A 
10 Install in the reverse order.    
11 Read out and delete fault memory.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-06ME
Fig 1: Identifying Claw-Type Wrench (001 589 00 07 00)
G13668782Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G11971934Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01