Remove/Install Ignition Coils - AR15.12-P-2003MNA
Engine 176 in model 463
up to model year 2019
Engine 177 in model 205
MODIFICATION NOTES
| 20.01.2020 | Remove cover (21). | Operation step 4 |
Shown on model 205 with Engine 177
Fig 1: Ignition Coils Components Location - Engine 176 In Model 463 Up To Model Year 2019 (Shown On Model 205 With Engine 177)
Shown on model 205 with Engine 177
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on avoiding damage to ignition system | AH15.10-P-0002-01V | ||
| Remove/install | |||
| 1 | Remove right air filter housing. | When removing ignition coils (17, 18). | |
| AR09.10-P-1150MNA | |||
| 2 | Remove left-hand air filter housing. | When removing ignition coil (19). | |
| AR09.10-P-1150MNA | |||
| 3 | Remove right and left air filter housings. | When removing ignition coil (20). | |
| AR09.10-P-1150MNA | |||
| 4 | Remove cover (21). | Engine 177 in model 205 | |
| 5 | Remove screw/bolts (1, 2). | When removing ignition coil (18). | |
| *BA15.18-P-1001-01G | |||
| 6 | Unclip electrical plug connections (3) at right crash plate. | Engine 177 in model 205 When removing ignition coil (17). | |
| 7 | Remove screws (4). | When removing ignition coil (17). | |
| *BA43.05-P-1002-01B | |||
| *BA43.05-P-1002-01O | |||
| 8 | Remove vacuum line (5) from vacuum pump and seal openings with suitable stop plugs. | When removing ignition coil (17). | |
| Fig 2 | |||
| 9 | Remove upper heat shield (6) of left and right exhaust gas turbocharger. | When removing ignition coil (20). | |
| AR09.40-P-6026MNA | |||
| 10 | Remove insulation (7). | When removing ignition coil (20). | |
| 11 | Unscrew bolts (8) and place heat shield to one side. | When removing ignition coil (20). | |
| *BA09.40-P-1007-01ZA | |||
| 12 | Release and disconnect electrical connectors (9, 10, 11, 12). | ||
| 13 | Remove screws (13, 14, 15, 16) of ignition coils (17, 18, 19, 20). | *BA15.10-P-1001-04D | |
| 14 | Pull out ignition coils (17, 18, 19, 20) with spark plug connectors upwards and remove. | ||
| Spark plug connector grease | *BR00.45-Z-1102-06A | ||
| Check | |||
| 15 | Check ignition coils (17, 18, 19, 20) and spark plug connectors for damage. | If problems exist, ↓ Replace ignition coils (17, 18, 19, 20) or spark plug connectors. |
|
| 16 | Install in the reverse order. | ||
| 17 | Read out fault memory with vehicle diagnosis system and delete if necessary. | ||
| Engine 176 in model 463 up to model year 2019 | AD00.00-P-2000-04A | ||
| Engine 177 in model 205 | AD00.00-P-2000-04B |
TURBOCHARGER
| Number | Designation | Engine 176 | Engine 177 | |
|---|---|---|---|---|
| BA09.40-P-1007-01ZA | Bolt, side heat shield to cylinder head cover | Nm | 9 | 9 |
IGNITION COIL
| Number | Designation | Engine 176 | Engine 177 | |
|---|---|---|---|---|
| BA15.10-P-1001-04D | Bolt, ignition coil to cylinder head cover | Nm | 9 | 9 |
ENGINE WIRING HARNESS
| Number | Designation | Engine 176 | Engine 177 | |
|---|---|---|---|---|
| BA15.18-P-1001-01G | Bolt, engine wiring harness to cylinder head cover | Nm | 9 | 9 |
VACUUM PUMP
| Number | Designation | Model 463 up to model year 2019 | |
|---|---|---|---|
| BA43.05-P-1002-01B | Bolt, vacuum pump to cylinder head | Nm | 10 |
VACUUM PUMP
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA43.05-P-1002-01O | Screw/bolt, bracket of vacuum line to shield plate of high-pressure pump | Nm | 9 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1102-06A | Spark plug connector grease | A 002 989 80 51 |