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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Electrical System - Engine - 463 Chassis >> Testing & Repair >> Remove/Install Ignition Coils - AR15.12-P-2003MNA

Remove/Install Ignition Coils - AR15.12-P-2003MNA

Engine 176 in model 463 

up to model year 2019 

Engine 177 in model 205 

MODIFICATION NOTES

20.01.2020 Remove cover (21). Operation step 4  

Shown on model 205 with Engine 177 

Fig 1: Ignition Coils Components Location - Engine 176 In Model 463 Up To Model Year 2019 (Shown On Model 205 With Engine 177)
G13656569Courtesy of MERCEDES-BENZ USA

Shown on model 205 with Engine 177 

G13656570Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage to ignition system   AH15.10-P-0002-01V 
REMOVINGINSTALLING Remove/install     
1 Remove right air filter housing. When removing ignition coils (17, 18).  
      AR09.10-P-1150MNA
2 Remove left-hand air filter housing. When removing ignition coil (19).  
      AR09.10-P-1150MNA
3 Remove right and left air filter housings. When removing ignition coil (20).  
      AR09.10-P-1150MNA
4 Remove cover (21). Engine 177 in model 205  
5 Remove screw/bolts (1, 2). When removing ignition coil (18).  
    TORQUE SPECIFICATION Bolt, engine wiring harness to cylinder head cover *BA15.18-P-1001-01G 
6 Unclip electrical plug connections (3) at right crash plate. Engine 177 in model 205 When removing ignition coil (17).  
7 Remove screws (4). When removing ignition coil (17).  
    TORQUE SPECIFICATION Engine 176 in model 463 up to model year 2019Bolt, vacuum pump to cylinder head *BA43.05-P-1002-01B 
    TORQUE SPECIFICATION Engine 177 in model 205Screw/bolt, bracket of vacuum line to shield plate of high-pressure pump *BA43.05-P-1002-01O 
8 Remove vacuum line (5) from vacuum pump and seal openings with suitable stop plugs. When removing ignition coil (17).  
    SPECIAL TOOL Record plug Fig 2
9 Remove upper heat shield (6) of left and right exhaust gas turbocharger. When removing ignition coil (20).  
      AR09.40-P-6026MNA
10 Remove insulation (7). When removing ignition coil (20).  
11 Unscrew bolts (8) and place heat shield to one side. When removing ignition coil (20).  
    TORQUE SPECIFICATION Bolt, side heat shield to cylinder head cover *BA09.40-P-1007-01ZA 
12 Release and disconnect electrical connectors (9, 10, 11, 12).    
13 Remove screws (13, 14, 15, 16) of ignition coils (17, 18, 19, 20). TORQUE SPECIFICATION Bolt, ignition coil to cylinder head cover *BA15.10-P-1001-04D 
14 Pull out ignition coils (17, 18, 19, 20) with spark plug connectors upwards and remove. INSTALLATION NOTES Apply spark plug connector grease before installation of spark plug connector to reduce the draw-off/attachment forces. Otherwise the spark plug connector will be damaged when removed again.
INSTALLATION IMPORTANT : Discharge approx. Fill 1 g of spark plug connector grease into the spark plug connector.
 
    Spark plug connector grease *BR00.45-Z-1102-06A 
INSPECT Check     
15 Check ignition coils (17, 18, 19, 20) and spark plug connectors for damage. If problems exist,

Replace ignition coils (17, 18, 19, 20) or spark plug connectors.
 
16 Install in the reverse order.    
17 Read out fault memory with vehicle diagnosis system and delete if necessary.    
REFER TO SELF-DIAGNOSTIC SYSTEMS   Engine 176 in model 463 up to model year 2019 AD00.00-P-2000-04A
REFER TO SELF-DIAGNOSTIC SYSTEMS   Engine 177 in model 205 AD00.00-P-2000-04B
TURBOCHARGER

Number Designation Engine 176 Engine 177
BA09.40-P-1007-01ZA Bolt, side heat shield to cylinder head cover Nm 9 9
IGNITION COIL

Number Designation Engine 176 Engine 177
BA15.10-P-1001-04D Bolt, ignition coil to cylinder head cover Nm 9 9
ENGINE WIRING HARNESS

Number Designation Engine 176 Engine 177
BA15.18-P-1001-01G Bolt, engine wiring harness to cylinder head cover Nm 9 9
VACUUM PUMP

Number Designation Model 463 up to model year 2019
BA43.05-P-1002-01B Bolt, vacuum pump to cylinder head Nm 10
VACUUM PUMP

Number Designation Engine 177
BA43.05-P-1002-01O Screw/bolt, bracket of vacuum line to shield plate of high-pressure pump Nm 9
Fig 2: Identifying Record Plug (129 589 00 91 00)
G13656571Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1102-06A Spark plug connector grease A 002 989 80 51