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Home >> Mercedes Benz >> 2021 >> G550 >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Transfer Case - 463 Chassis >> Testing & Repair >> Remove/Install Transfer Case Control Unit >> Remove/Install Transfer Case Control Unit - AR28.19-P-1003XGA

Remove/Install Transfer Case Control Unit - AR28.19-P-1003XGA

Model 463 with transmission 725.0 with engine 176 

as of model year 2019 

Model 463 with transmission 725.0 with engine 177 

as of model year 2019 

G13657609Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Put transmission into neutral position.    
2 Disconnect ground line on battery.   AR54.10-P-0003XG
3 Lift vehicle with lifting platform. INSTALLATION IMPORTANT : Lower vehicle from vehicle lift after leak test. AR00.60-P-1006A
4 Release and disconnect electrical connector (2) from all-wheel drive control unit (N45).    
5 Remove bolts (3). TORQUE SPECIFICATION Bolt, transfer case control unit to transfer case *BA28.19-P-1002-01B 
6 Remove all-wheel drive control unit (N45) downwards. INSTALLATION IMPORTANT
The lugs of the all-wheel drive control unit (N45) must latch into the grooves in the transfer case (1).
Damage will otherwise occur.
INSTALLATION IMPORTANT : Replace seals.
 
7 Install in the reverse order.    
8 Commission all-wheel drive control unit (N45). If the all-wheel drive control unit (N45) was replaced.  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Perform engine test run; while doing so, check transfer case (1) for proper operation and leak tightness.    
10 Lower vehicle with vehicle lift.   AR00.60-P-1006A
TRANSFER CASE ELECTRICAL SYSTEM

Number Designation Model 463 as of model year 2019
BA28.19-P-1002-01B Bolt, transfer case control unit to transfer case M8 Nm 22