Remove/Install Front Fender - AR88.10-P-1005MFA
Model 118
Model 177
Model 247
Shown on model 177
Shown on model 177
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Remove | |||
| 1 | Open hood. | ||
| 2 | Open front door and remove screw (2). | ||
| 3 | Release drip rail in lower area. | AR88.80-P-4000MFA | |
| 4 | Remove screw/bolts (3). | ||
| 5 | Unscrew screw (4). | ||
| 6 | Remove fender liner. | AR88.10-P-1301MFA | |
| 7 | Remove bolts (5). | ||
| 8 | Loosen longitudinal member panel in area of fender (1). | AR88.80-P-6000MFA | |
| 9 | Remove damping (6) in fender (1). | Model 118 with engine 260 Model 177 with engine 260 Model 247 with engine 260 |
|
| 10 | Unscrew bolt (7). | ||
| 11 | Unscrew nuts (8). | ||
| 12 | Remove left or right fender (1). | Otherwise the adjacent components can be damaged. |
|
| 13 | Remove retaining clips (9) and cover (10). | If fender (1) is to be replaced. | |
| Install | |||
| 14 | Install retaining clips (9) and cover (10). | If fender (1) is to be replaced. | |
| 15 | Install left or right fender (1). | Otherwise the adjacent components can be damaged. |
|
| 16 | Screw in nuts (8) and screw (7) only until they make contact. | ||
| 17 | Screw in screw (2) and screws (3) only until they make contact. | ||
| 18 | Screw in screw (4) and screws (5) only until they make contact. | ||
| 19 | Check gap dimensions on fender (1), adjust if necessary. | Model 118 | AR60.00-P-0700-01MFC |
| Model 177 Model 247 | AR60.00-P-0700-01MFA | ||
| Model 118 Front door to fender | *BE60.00-P-1009-01NA | ||
| Model 118 Fender to side wall (A-pillar) | *BE60.00-P-1008-01NA | ||
| Model 118 Fender to bumper at front | *BE60.00-P-1007-01NA | ||
| Model 118 Headlamp to fender | *BE60.00-P-1006-01NA | ||
| Model 118 Engine hood to fender | *BE60.00-P-1002-01NA | ||
| Model 247.0 Longitudinal member panel to fender | *BE60.00-P-1024-01MA | ||
| Model 247.0 Front door to fender | *BE60.00-P-1008-01MA | ||
| Model 247.0 Fender to side wall (A-pillar) | *BE60.00-P-1007-01MA | ||
| Model 247.0 Fender to bumper at front | *BE60.00-P-1006-01MA | ||
| Model 247.0 Headlamp to fender | *BE60.00-P-1005-01MA | ||
| Model 247.0 Engine hood to fender | *BE60.00-P-1002-01MA | ||
| Model 177 Longitudinal member panel to fender/front door/rear door | *BE60.00-P-1025-01JA | ||
| Model 177 Engine hood to fender | *BE60.00-P-1002-01JA | ||
| Model 177 Front door to fender | *BE60.00-P-1008-01JA | ||
| Model 177 Fender to side wall (A-pillar) | *BE60.00-P-1007-01JA | ||
| Model 177 Fender to bumper at front | *BE60.00-P-1006-01JA | ||
| Model 177 Headlamp to fender | *BE60.00-P-1005-01JA | ||
| Fig 1 | |||
| 20 | Tighten all threaded connections (2, 3, 4, 5, 7, 8) on fender (1) and repair threaded connections (2, 3, 4, 7, 8) with touch-up paint pen. | ||
| 21 | Install damping (6) in fender (1). | Model 118 with engine 260 Model 177 with engine 260 Model 247 with engine 260 |
|
| 22 | Install fender liner. | AR88.10-P-1301MFA | |
| 23 | Fasten longitudinal member panel in area of fender (1). | AR88.80-P-6000MFA | |
| 24 | Fasten drip rail in lower area. | AR88.80-P-4000MFA | |
| 25 | Close hood and front door. |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 177.0 | Model 177.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1002-01JA | Engine hood to fender | Dimension "B" | mm | 3 (±0, 5) | 3 (±0, 5) |
| For picture, see | AR60.00-P-0700-01MFA | AR60.00-P-0700-01MFA | |||
GAP DIMENSIONS
| Number | Designation | Model 247.0 | ||
|---|---|---|---|---|
| BE60.00-P-1002-01MA | Engine hood to fender | Dimension "B" | mm | 3 (±0, 5) |
| For picture, see | AR60.00-P-0700-01MFA | |||
GAP DIMENSIONS
| Number | Designation | Model 118.3 | Model 118.6 | ||
|---|---|---|---|---|---|
| BE60.00-P-1002-01NA | Engine hood to fender | Dimension "B" | mm | 3 (±0, 5) | 3 (±0, 5) |
| For picture, see | AR60.00-P-0700-01MFC | AR60.00-P-0700-01MFC | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 177.0 | Model 177.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1005-01JA | Headlamp to fender | Dimension "E" | mm | 2 (±1) | 2 (±1) |
| For picture, see | AR60.00-P-0700-01MFA | AR60.00-P-0700-01MFA | |||
GAP DIMENSIONS
| Number | Designation | Model 247.0 | ||
|---|---|---|---|---|
| BE60.00-P-1005-01MA | Headlamp to fender | Dimension "E" | mm | 2 (±1) |
| For picture, see | AR60.00-P-0700-01MFA | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 177.0 | Model 177.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1006-01JA | Fender to bumper at front | Dimension "F" | mm | 0 (+0, 5) | 0 (+0, 5) |
| For picture, see | AR60.00-P-0700-01MFA | AR60.00-P-0700-01MFA | |||
GAP DIMENSIONS
| Number | Designation | Model 247.0 | ||
|---|---|---|---|---|
| BE60.00-P-1006-01MA | Fender to bumper at front | Dimension "F" | mm | 0 (+0, 5) |
| For picture, see | AR60.00-P-0700-01MFA | |||
GAP DIMENSIONS
| Number | Designation | Model 118.3 | Model 118.6 | ||
|---|---|---|---|---|---|
| BE60.00-P-1006-01NA | Headlamp to fender | Dimension "D" | mm | 2 (±1) | 2 (±1) |
| For picture, see | AR60.00-P-0700-01MFC | AR60.00-P-0700-01MFC | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 177.0 | Model 177.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01JA | Fender to side wall (A-pillar) | Dimension "G" | mm | 2 (+1/-0, 5) | 2 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01MFA | AR60.00-P-0700-01MFA | |||
GAP DIMENSIONS
| Number | Designation | Model 247.0 | ||
|---|---|---|---|---|
| BE60.00-P-1007-01MA | Fender to side wall (A-pillar) | Dimension "G" | mm | 2 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01MFA | |||
GAP DIMENSIONS
| Number | Designation | Model 118.3 | Model 118.6 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01NA | Fender to bumper at front | Dimension "E" | mm | 0 (+0, 5) | 0 (+0, 5) |
| For picture, see | AR60.00-P-0700-01MFC | AR60.00-P-0700-01MFC | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 177.0 | Model 177.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01JA | Front door to fender | Dimension "H" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01MFA | AR60.00-P-0700-01MFA | |||
GAP DIMENSIONS
| Number | Designation | Model 247.0 | ||
|---|---|---|---|---|
| BE60.00-P-1008-01MA | Front door to fender | Dimension "H" | mm | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01MFA | |||
GAP DIMENSIONS
| Number | Designation | Model 118.3 | Model 118.6 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01NA | Fender to side wall (A-pillar) | Dimension "F" | mm | 2 (-0, 5/+1) | 2 (-0, 5/+1) |
| For picture, see | AR60.00-P-0700-01MFC | AR60.00-P-0700-01MFC | |||
GAP DIMENSIONS
| Number | Designation | Model 118.3 | Model 118.6 | ||
|---|---|---|---|---|---|
| BE60.00-P-1009-01NA | Front door to fender | Dimension "G" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01MFC | AR60.00-P-0700-01MFC | |||
GAP DIMENSIONS
| Number | Designation | Model 247.0 | ||
|---|---|---|---|---|
| BE60.00-P-1024-01MA | Longitudinal member panel to fender | Dimension "X" | mm | 4, 5 (±1) |
| For picture, see | AR60.00-P-0700-01MFA | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 177.0 | Model 177.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1025-01JA | Longitudinal member panel to fender/front door/rear door | Dimension "Y" | mm | 5 (±1) | 5 (±1) |
| For picture, see | AR60.00-P-0700-01MFA | AR60.00-P-0700-01MFA | |||