Remove/Install Fuel Tank - AR47.10-P-4100MFD

Model 118, 177, 247 with engine 260 

Model 118, 177, 247 with engine 282 

except code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) 

Courtesy of MERCEDES-BENZ USA

Shown on vehicle with code U55 (Multi-link axle) 

	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating area of mechanical components when moving components.	AS00.00-Z-0009-01A
	Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust.	Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.	AS49.00-Z-0001-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Remove/install
1	Empty the fuel tank (1).		AR47.10-P-4001MFD
2	Remove side underfloor paneling.		AR61.30-P-1001MFA
3.1	Remove rear muffler.	Model 118, 177, 247 with Engine 260 with code M005 (Vehicles with 4MATIC/all-wheel drive) with code U55 (Multi-link axle) Model 118, 177, 247 with Engine 282 with code U55 (Multi-link axle) except code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) except code U54 (Compound-link axle)
		Model 118, 177, 247 with Engine 260 with code M005 (Vehicles with 4MATIC/all-wheel drive) with code U55 (Multi-link axle)	AR49.10-P-4952MFC
		Model 118, 177, 247 with Engine 282 with code U55 (Multi-link axle) except code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) except code U54 (Compound-link axle)	AR49.10-P-4952MFD
3.2	Remove exhaust system downstream of catalytic converter.	Model 118, 177, 247 with Engine 260 with code U55 (Multi-link axle) except code M005 (Vehicles with 4MATIC/all-wheel drive) Model 118, 177, 247 with Engine 282 with code U54 (Compound-link axle) except code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) except code U55 (Multi-link axle)
		Model 118, 177, 247 with Engine 260 with code U55 (Multi-link axle) except code M005 (Vehicles with 4MATIC/all-wheel drive)	AR49.10-P-7286MFD
		Model 118, 177, 247 with Engine 282 with code U54 (Compound-link axle) except code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) except code U55 (Multi-link axle)	AR49.10-P-7286MFI
4	Remove propeller shaft from rear axle differential.	Model 118, 177, 247 with Engine 260 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 118, 177, 247 with Engine 282 with code M005 (Vehicles with 4MATIC/all-wheel drive) except code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN))	AR41.10-P-0050MFA
5	Remove trim from rear axle carrier.	Model 118, 177, 247 with Engine 260 with code U55 (Multi-link axle) except code M016 (Uprated Engine) Model 118, 177, 247 with Engine 282 with code U55 (Multi-link axle) except code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN))	AR61.30-P-0050MFA
6	Remove screw/bolt (2).	Bolt, fuel tank/tensioning strap for fuel tank to body	*BA47.10-P-1001-01T
7	Remove ground line (4).	Model 118, 177, 247 with Engine 260 Model 118, 177, 247 with Engine 282 except code M005 (Vehicles with 4MATIC/all-wheel drive) except code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) Ensure correct routing of ground line (4).
8	Remove heat shield (3).	Dismantling tool	Fig 1
9	Release and disconnect electrical connector (5) at fuel system control unit (N118).
10	Release and disconnect bleed lines (6) from activated charcoal filter and seal openings with suitable stop plugs.	The number of connections varies depending on the vehicle equipment.
		Record plug	Fig 3
11	Remove fuel hose (7) from pipe of filler neck and plug the opening.	Clamp, fuel hose to fuel tank/filler neck	*BA47.10-P-1002-01T
		Plug If the fuel tank (1) is replaced: ↓ Also replace fuel hose (7).	Fig 2
12	Support fuel tank (1).
	000 588 10 62 00 Support plate		WS26.00-P-3309B
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
13	Remove screws (8).	Bolt, fuel tank/tensioning strap for fuel tank to body	*BA47.10-P-1001-01T
14	Slightly lower fuel tank (1) and remove.
	000 588 10 62 00 Support plate		WS26.00-P-3309B
	000 588 11 62 00 Major assembly mount	Aid of helper required.	WS01.00-P-0092B
15	Remove plug from fuel hose (7) and empty fuel tank (1) completely.	Use appropriate safety container.
		Plug	Fig 2
16	Remove activated charcoal filter.	When replacing the fuel tank (1).
	Check
17	Perform visual check on fuel tank (1) and its connection and check for crack formation and damage.	If there are problems, ↓ Replace appropriate parts.
18	Install in the reverse order.
	Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust.	Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.	AS49.00-Z-0001-01A
19	Perform Engine test run. While doing so, check Engine for proper operation and leak tightness

Fig 1: Identifying Dismantling Tool (000 589 95 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Plug (168 589 00 91 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Record Plug (129 589 00 91 00)

Courtesy of MERCEDES-BENZ USA