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Remove/Install Intermediate Gear For Engine Control - Ar05.10-D-7620TSR

Engine 651 in model 907 

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WARNING Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
REMOVING Remove     
1 Remove the timing case cover. Model 907 AR01.40-D-8000TSR
2 Remove oil pan. Model 907 AR01.45-D-7500TSR
3 Remove oil suction pipe.   AR18.10-D-4020TSR
4
 
Move engine to basic position and engage. Model 907 AR05.10-D-7620-01TSR 
    SPECIAL TOOL Typ 907 Counterholder Fig 5
    SPECIAL TOOL Typ 907 Counterholder Fig 4
    SPECIAL TOOL Holddown device Fig 1
    SPECIAL TOOL Assembly tool Fig 3
5 Remove intermediate gears (1).   AR05.10-D-7620-02TSR 
    TORQUE SPECIFICATION Screw/bolt, intermediate gear to crankcase *BA05.10-N-1001-02A 
INSPECT Check     
6 Check intermediate gears (1) for damage and wear. Depending on the findings,

replace affected intermediate gear (1).
 
INSTALLING Install     
7 Install intermediate gears (1).   AR05.10-D-7620-02TSR 
    TORQUE SPECIFICATION Screw/bolt, intermediate gear to crankcase *BA05.10-N-1001-02A 
INSPECT Check     
8 Check preload of intermediate gears (1). IMPORTANT Intermediate gear (1) must have zero clearance with the crankshaft gear.  
9 Remove assembly tool. SPECIAL TOOL Assembly tool Fig 3
10 Remove hold-down tools. SPECIAL TOOL Holddown device Fig 1
11 Install front camshaft bearing caps. TORQUE SPECIFICATION Bolt, camshaft bearing cap to cylinder head *BA05.20-N-1002-01O 
12 Install oil suction pipe.   AR18.10-D-4020TSR
13 Install oil pan. Model 907 AR01.45-D-7500TSR
14 Install timing case cover. Model 907 AR01.40-D-8000TSR
TORQUE SPECIFICATION GEARWHEEL DRIVE

Number Designation Engine 651
BA05.10-N-1001-02A Screw/bolt, intermediate gear to crankcase Nm 80
TORQUE SPECIFICATION CAMSHAFT

Number Designation Engine 651 in model 907
BA05.20-N-1002-01O Bolt, camshaft bearing cap to cylinder head Nm 9
Fig 1: Holddown Device (651 589 09 40 00)
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Fig 2: Counterholder (651 589 10 40 00)
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Fig 3: Assembly Tool (651 589 12 63 00)
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Fig 4: Counterholder (651 589 08 40 00)
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Fig 5: Counterholder (651 589 00 40 00)
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