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Home >> Mercedes Benz >> 2019 >> Sprinter 1500 Van Cargo >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Detachable Body Components - Description & Operation, Basic Knowledge, Safety Precautions, Testing & Repair, Retrofitting & Conversion >> Testing & Repair >> Remove/Install Upper Front CROSSMEMBER For Hood Catch With Radiator Unit - Ar88.00-D-2303-01TSC

Remove/Install Upper Front CROSSMEMBER For Hood Catch With Radiator Unit - Ar88.00-D-2303-01TSC

CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A

Model 907 with engine 274 

CROSS MEMBER FOR HOOD CATCH

Number Designation Model 907
BA88.00-N-1001-05TS Bolt, crossmember for hood catch to front upper longitudinal member Nm 10
CROSS MEMBER FOR HOOD CATCH

Number Designation Model 907
BA88.00-N-1002-05TS Bolt, crossmember for hood catch to front upper inner longitudinal member Nm 10
CROSS MEMBER FOR HOOD CATCH

Number Designation Model 907
BA88.00-N-1003-05TS Bolt, crossmember for hood catch to front longitudinal member Nm 20
ENGINE HOOD

Number Designation Model 907
BA88.40-N-1004-01TS Bolt, lower section of hood catch to assembly carrier Nm 9
Fig 1: Clip Remover (452 589 01 63 00)
G13792887
  1. Release and disconnect electrical connector (2) from horn (3).
  2. Remove screw (10) and remove horn (3).
  3. Remove electrical wiring harness from the left cover (9).
  4. Unclip covers (9) with the SPECIAL TOOL clip remover and remove.
    G13792888
  5. Remove screws/bolts (5) TORQUE SPECIFICATION .
  6. Unhook hood cable (6) from upper front crossmember with radiator unit (1) and position outside the working area.
    G13792889
  7. Release and disconnect electrical connector (8) from the coolant expansion reservoir (7).
    G13792890
  8. Engine 274 in model 907 with code HH4 (THERMOTRONIC automatic climate control) or code HH9 (semi-automatically regulated air conditioning, TEMPMATIC)

    Release and disconnect electrical connector (15).

    G13792891
  9. Remove electrical wiring harness from front top crossmember with radiator unit (1) (arrows) and position wiring harness outside the working area.
    G13792892
    G13792893
  10. Remove screws (21, 22, 23) TORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATION .
  11. Remove upper front crossmember with radiator unit (1).

    IMPORTANT Helper required.

    INSTALLATION IMPORTANT Ensure correct seating of the seal on the upper front crossmember with radiator unit (1).

  12. Install in the reverse order.