LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> Sprinter 1500 Van Cargo >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Detachable Body Components - Description & Operation, Basic Knowledge, Safety Precautions, Testing & Repair, Retrofitting & Conversion >> Testing & Repair >> Remove/Install Upper Front CROSSMEMBER For Hood Catch With Radiator Unit - Ar88.00-D-2303-01TS

Remove/Install Upper Front CROSSMEMBER For Hood Catch With Radiator Unit - Ar88.00-D-2303-01TS

WARNING Risk of burns and scalding when handling hot fluids and components they come into contact with. Risk of injury  to skin and eyes when handling hot fluids. Wear protective gloves, protective clothing and safety glasses, if necessary. Pour hot fluids in suitable containers only. AS00.00-Z-0033-01A
WARNING Risk of burn injuries and scalding  when working on AdBlue (R) lines and the component parts attached to them. Risk of injury  to skin and eyes when handling AdBlue (R). Risk of poisoning  caused by swallowing AdBlue (R) Pour AdBlue® only into suitable containers. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. AS49.20-Z-0002-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on use, material properties and handling of NOx reducing agent   AH49.20-N-0002-01A

Engine 642, 651 in model 907 

CROSS MEMBER FOR HOOD CATCH

Number Designation Model 907
BA88.00-N-1001-05TS Bolt, crossmember for hood catch to front upper longitudinal member Nm 10
CROSS MEMBER FOR HOOD CATCH

Number Designation Model 907
BA88.00-N-1002-05TS Bolt, crossmember for hood catch to front upper inner longitudinal member Nm 10
CROSS MEMBER FOR HOOD CATCH

Number Designation Model 907
BA88.00-N-1003-05TS Bolt, crossmember for hood catch to front longitudinal member Nm 20
ENGINE HOOD

Number Designation Model 907
BA88.40-N-1004-01TS Bolt, lower section of hood catch to assembly carrier Nm 9
Fig 1: Clip Remover (452 589 01 63 00)
G13792877
Fig 2: Record Plug (129 589 00 91 00)
G13792878
  1. Remove covers (3).

    IMPORTANT To do this, remove electrical wiring harness from covers (3) and unclip covers (3) with the SPECIAL TOOL clip remover.

    G13792879
  2. Remove screws/bolts (5) TORQUE SPECIFICATION .
  3. Remove hood catch lower part (4).

    IMPORTANT To do this, unhook hood cable (6).

  4. Unhook hood cable (6) from upper front crossmember with radiator unit (1) and position outside the working area.
    G13792880
  5. Remove hoses (11) at NOx reducing agent tank.

    NOTES Immediately plug openings.

    Otherwise the exhaust gas aftertreatment system can be contaminated, which can lead to malfunctions of the exhaust gas aftertreatment system.

    IMPORTANT To seal, SPECIAL TOOL use a set of stop plugs.

    G13792881
  6. Disconnect electrical connector (8) from coolant expansion reservoir (7).
    G13792882
  7. Engine 642, 651 in model 907 with code HH4 (THERMOTRONIC automatic climate control) or code HH9 (Semi-automatically controlled air conditioning, TEMPMATIC)

    Disconnect electrical connector (15).

    G13792883
  8. Disconnect horn electrical connector (17).
  9. Engine 642, 651 in model 907 with code HH4 (THERMOTRONIC automatic climate control) or code HH9 (Semi-automatically controlled air conditioning, TEMPMATIC)

    Disconnect electrical connector (18) from condenser fan unit (19).

    G13792884
  10. Remove electrical wiring harness from the upper front crossmember with radiator unit (1) (arrows).

    IMPORTANT Position electrical wiring harness outside the working area.

    G13792885
    G13792886
  11. Remove screws (21, 22, 23) TORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATION .
  12. Remove upper front crossmember with radiator unit (1).

    Aid of helper required.

    INSTALLATION IMPORTANT Ensure correct seating of the seal on the upper front crossmember with radiator unit (1).

  13. Install in the reverse order.