Remove/install windshield - AR67.10-P-1000W

MODEL 172.4 

Fig 1: Identifying Windshield Remove/Install Components

Courtesy of MERCEDES-BENZ USA

	Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
	Notes on removal/installation of windshield		AH67.10-P-1000-01P
	Remove
1	1K Prepare-component adhesive cartridge		AR67.10-P-1000-12SX
		repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Adapter	Fig 4
2	Remove detachable parts in area of windshield (1)		AR67.10-P-1050W
3	Remove rain/light sensor		AR82.30-P-7800W
4	Remove multifunction camera	Model 172.4 with code 513 (Speed Limit Assist) Model 172.4 with code 608 (Adaptive Highbeam Assist)	AR54.21-P-3000EW
5	Cover vehicle interior in repair area
	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
6	Cut out windshield (1) with window removal tool		AR67.10-P-1000-11SX
7	Remove windshield (1) from body with cup suction tools	Helper required.
	Install
8	Open driver-side window	Open side window in driver door until adhesive has cured (idle time). This prevents the windshield (1) from being pressed outwards by the sudden air pressure when the doors are closed.
9	Prepare body flange for installation of window		AR67.10-P-1501-01P
	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Use only primer filler approved by Daimler AG.
		repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Primer stick	*BR00.45-Z-1012-07A
10.1	Replace rubber window spacers	When replacing windshield (1).
			AR67.10-P-1000-02W
		Remove protective foil from rubber window spacers only on one side.
		Cleaner	*BR00.45-Z-1025-04A
10.2	Replace rubber window spacers and sealing lip	When reusing windshield (1).
			AR67.10-P-1000-02W
		Remove protective foil from rubber window spacers only on one side.
		Cleaner	*BR00.45-Z-1025-04A
		Roller	Fig 3
11	Align windshield (1) in body opening		AR67.10-P-1000-04G
		Helper required.
		Distance between top edge of window and front edge of roof	*BE67.10-P-1001-01A
		Feeler gauge	Fig 2
12	Remove protective foil from rubber window spacers
13	Prepare windshield (1) for installation		AR67.10-P-1000-03P
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease.
		repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
14	Remove protective foil from rubber window spacers
15	Apply adhesive material		AR67.10-P-1000-08P
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Install windshield (1) within 5 min. after applying adhesive. Otherwise the adhesive force of the glue starts to decrease.
		repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Adapter	Fig 4
16	Install windshield (1)		AR67.10-P-1503-01P
		Move vehicle only after adhesive has dried. Observe the drying time specified by the adhesive manufacturer. To ensure sufficient strength of the adhesive. The hood must be closed.
	Clean
17	Remove duct tape and cover material from vehicle
18	Clean area to be repaired
19	Install multifunction camera	Model 172.4 with code 513 (Speed Limit Assist) Model 172.4 with code 608 (Adaptive Highbeam Assist)	AR54.21-P-3000EW
20	Install rain/light sensor		AR82.30-P-7800W
21	Install detachable parts in area of windshield (1)		AR67.10-P-1050W

WINDSHIELD TEST AND ADJUSTMENT VALUES

Number	Designation			Model 172
BE67.10-P-1001-01A	Distance between top edge of window and front edge of roof	Dimension "A"	mm	3 (± 1)
		Picture		AR67.10-P-1000-04G

Fig 2: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Roller (168 589 05 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71
BR00.45-Z-1135-02A	repair kit for installing windshields, 1-component adhesive	A 221 670 81 01