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Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Electrical System - Engine - 222 Chassis >> Testing & Repair >> Remove/Install Starter >> Remove/Install Starter - AR15.30-P-7100LFA

Remove/Install Starter - AR15.30-P-7100LFA

Engine 276.8 in model 217, 222 

Shown on model 222 without code M005 (4MATIC) 

Fig 1: Starter Components Location - Engine 276.8 In Model 222
G15362452Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVING Remove     
1 Disconnect ground line at battery   AR54.10-P-0003LF
2 Remove steering coupling Engine 276.8 in model 217, 222
with code M005 (Vehicles with 4MATIC/all-wheel drive)
 
    Engine 276.8 in model 222 up to 4/29/14
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR46.10-P-8000RK
    Engine 276.8 in model 217, 222 as of 4/30/14
with code M005 (Vehicles with 4MATIC/all-wheel drive)
IMPORTANT Only install lower engine compartment paneling after leak test.
AR46.10-P-8000LW
3 Remove right catalytic converter Engine 276.8 in model 217, 222
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR49.10-P-5503LF
4 Remove screw/bolts of heat shield (1)    
5 Remove heat shield (1)    
6 Disconnect wiring harness at starter (M1)   AR15.30-P-7100-03LFA 
7 Remove screw/bolts (4)    
8 Remove starter (M1) from below    
9 Check pinion on the starter (M1) for wear or damage When reusing the starter (M1).
In event of any wear or damage

Replace starter (M1).
 
10 Check ring gear on drive plate for wear or damage IMPORTANT Rotate engine at center Bolt, crankshaft in the direction of engine rotation.  
    SPECIAL TOOL Socket wrench bit
In event of any wear or damage

Replace drive plate.
Fig 2
      AR03.30-P-8001LFA
INSTALLING Install     
11 Insert starter (M1) from below    
12 Tighten screws/bolts (4) TORQUE SPECIFICATION Bolt, starter to crankcase/transmission *BA15.30-P-1003-01J 
13 Connect wiring harness at starter (M1)   AR15.30-P-7100-03LFA 
    TORQUE SPECIFICATION Nut, connection for terminal designation 50 *BA15.30-P-1002-01J 
    TORQUE SPECIFICATION Nut, connection for terminal designation 30 *BA15.30-P-1001-01J 
14 Position heat shield (1)    
15 Fasten screw/bolts of heat shield (1) TORQUE SPECIFICATION Bolt/nut, heat shield to crankcase *BA15.30-P-1005-01J 
16 Install right three way catalytic converter Engine 276.8 in model 217, 222
with code M005 (Vehicles with 4MATIC/all-wheel drive)
 
      AR49.10-P-5503LF
17 Install steering coupling Engine 276.8 in model 217, 222
with code M005 (Vehicles with 4MATIC/all-wheel drive)
 
    Engine 276.8 in model 222 up to 4/29/14
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR46.10-P-8000RK
    Engine 276.8 in model 217, 222 as of 4/30/14
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR46.10-P-8000LW
18 Connect ground line to battery   AR54.10-P-0003LF
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
19 Perform an engine test run; check engine for functionality and leaktightness    
20 Install lower engine compartment paneling Engine 276.8 in model 222
with code Z07 (B7 armoring on special protection version)
AR61.40-P-1001LFS
    Engine 276.8 in model 217
Engine 276.8 in model 222
except code Z07 (B7 armoring on special protection version)
AR61.20-P-1105LF
STARTER

Number Designation Engine 276
BA15.30-P-1001-01J Nut, connection for terminal designation 30 Nm 15
STARTER

Number Designation Engine 276
BA15.30-P-1002-01J Nut, connection for terminal designation 50 Nm 6
STARTER

Number Designation Engine 276
BA15.30-P-1003-01J Bolt, starter to crankcase/transmission Nm 40
STARTER

Number Designation Engine 276
BA15.30-P-1005-01J Bolt/nut, heat shield to crankcase Nm 8
Fig 2: Identifying Socket Wrench Bit (001 589 65 09 00)
G11971737Courtesy of MERCEDES-BENZ USA