Remove/Install Starter - AR15.30-P-7100MMV

Engine 276.8 in model 205 

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	Remove/install
1	Disconnect ground cable at battery		AR54.10-P-0003LW
	Notes on battery		AH54.10-P-0001-01A
2	Remove steering coupling from steering shaft		AR46.10-P-8000LW
3	Remove left catalytic converter		AR49.10-P-5502MMV
4	Unscrew the screws (1) from the heat shield of the Hall sensor at the crankcase		AR15.12-P-2136MMV
5	Unscrew the screws (2) from the heat shield	Bolt/nut for shield attachment	*BA09.40-P-1011-01W
6	Remove the wiring harness at the starter (M1)		AR15.30-P-7100-03MMV
		Nut, connection for terminal designation 30	*BA15.30-P-1001-01J
		Nut, connection for terminal designation 50	*BA15.30-P-1002-01J
7	Unscrew the screws (3) and remove the starter motor (M1) towards the bottom	Bolt, starter to crankcase/transmission	*BA15.30-P-1003-01J
8	Remove charge air cooler and place to the side with coolant lines attached		AR09.41-P-6819MMV
9	Turn engine at the center bolt of crankshaft in direction of engine rotation and check the starter ring gear on clutch plate for wear and damage	If damage is present ↓ Replace drive plate.	AR03.30-P-8001MMV
10	Install in the reverse order

TURBOCHARGER

Number	Designation			Engine 276.8
BA09.40-P-1011-01W	Bolt/nut for shield attachment	M6	Nm	9

STARTER

Number	Designation		Engine 276
BA15.30-P-1001-01J	Nut, connection for terminal designation 30	Nm	15

STARTER

Number	Designation		Engine 276
BA15.30-P-1002-01J	Nut, connection for terminal designation 50	Nm	6

STARTER

Number	Designation		Engine 276
BA15.30-P-1003-01J	Bolt, starter to crankcase/transmission	Nm	40