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Remove/install alternator - AR15.40-P-5032MT

ENGINE 270 in MODEL 117, 156, 176, 242, 246 

MODIFICATION NOTES

28.5.14 Open service flap on fender liner in right fender at the front, added Operation step 2  
28.5.14 Remove engine air intake duct upstream of air filter, added Operation step 3  
28.5.14 Detach charge air hose from turbocharger and place to one side, added Operation step 4  
28.5.14 "Remove fan unit" added Operation step 5  
28.5.14 Remove heat shield above turbocharger, added Operation step 6  
28.5.14 Take out alternator upwards, added Operation step 16  

Shown on MODEL 246 

Fig 1: Alternator Remove/Install Components - Shown On Model 246
G10250192Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Detach ground line from battery   AR54.10-P-0003NKB
2 Open service flap on fender liner in right fender    
3 Remove engine air intake duct upstream of air filter    
4 Detach charge air hose from turbocharger and place to one side   AR09.41-P-1311-01AL
NOTES
Check sealing rings and catch springs for damage, thoroughly clean connections but do not grease and ensure exact seating of the catch springs.
Leaks can occur on the engine otherwise.
5 Remove fan unit   AR20.40-P-5050NKB
6 Remove heat shield above turbocharger   AR09.40-P-6025MT
7 Remove bottom engine compartment paneling   AR61.20-P-1105NKB
8 Remove poly-V belt (1)   AR13.20-P-0001MT
9 Detach contact protection from alternator (G2)    
10 Detach electrical line of terminal B+ to alternator (G2) TORQUE SPECIFICATION Nut, circuit B+ to alternator *BA15.40-P-1002-01F 
11 Detach electrical connection (2) from alternator (G2)    
12 Detach bracket for refrigerant line (3) from alternator (G2)    
13 Disconnect electrical line (4) at A/C compressor (A9) and unclip    
14 Detach A/C compressor (A9) from oil pan (5) and place to one side with attached lines   AR83.55-P-5310MT
15 Remove alternator screw/bolts (G2) TORQUE SPECIFICATION Bolt, alternator to timing case *BA15.40-P-1001-01F 
16 Take alternator (G2) upwards and out    
17 Install in the reverse order    
ALTERNATOR

Number Designation ENGINE 270
BA15.40-P-1001-01F Bolt, alternator to timing case Nm 20
ALTERNATOR

Number Designation ENGINE 270
BA15.40-P-1002-01F Nut, circuit B+ to alternator Nm 16