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Remove/install ignition coils - AR15.12-P-2003MT

ENGINE 133 in MODEL 117, 156, 176 

ENGINE 270 in MODEL 117, 156, 176, 242, 246.2 

Shown on ENGINE 270.910 in MODEL 117 

Fig 1: Ignition Coils Remove/Install Components - Shown On Engine 270.910
G10250185Courtesy of MERCEDES-BENZ USA

Shown on ENGINE 133 in MODEL 176 

Fig 2: Ignition Coils Remove/Install Components - Shown On Engine 133
G10250186Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by contact with parts conducting high voltages. Do not touch parts which conduct high voltages. Persons who have electronic implants (e.g. cardiac pacemakers) may not perform any work on the ignition system. AS15.10-Z-0001-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on avoiding damage to ignition system   AH15.10-P-0002-01V
REMOVINGINSTALLING Remove/install     
1 Switch off ignition    
2 Remove upper engine cover (1)    
3.1 Remove air intake pipe (2) ENGINE 270 in MODEL 117, 156, 176, 242, 246.2
without CODE 494 (US version)
 
AR09.10-P-8131MT
3.2 Detach air intake pipe (2) at turbocharger and air filter housing and lay outside the working area ENGINE 270 in MODEL 117, 156 with CODE 494 (US version)  
  AR09.10-P-8131MTU
IMPORTANT The vent lines, the oil separator and the air intake pipe (2) are firmly connected together. Therefore the oil separator, the vent lines and the air intake pipe(2) must be replaced after disconnection of the connection.  
3.3 Detach holder (8) on turbocharger and place vent lines and purge lines to one side ENGINE 133 in MODEL 117, 156, 176
NOTES
Do not bend vent and purge lines too strongly. Leaks and damage can occur otherwise and this must be replaced.
 
TORQUE SPECIFICATION Bolt, bracket for vent line *BA09.40-P-1008-01X 
4 Detach coolant hose from holder (9) and place to one side ENGINE 133 in MODEL 117, 156, 176  
5 Disconnect electrical connection for oxygen sensor upstream catalytic converter (G3/2x1) from bracket (9) ENGINE 133 in MODEL 117, 156, 176  
6 Remove bracket (9) ENGINE 133 in MODEL 117, 156, 176  
7 Disconnect electrical connection on ignition coils (T1/1 to T1/4)    
8 Remove screw/bolts (3) for ignition coils (T1/1 to T1/4) TORQUE SPECIFICATION Screw/bolt, ignition coil to cylinder head cover *BA15.10-P-1001-04A 
9 Detach ignition coils (T1/1 up to T1/4) with spark plug connectors (a) upwards and remove    
INSPECT Check     
10 Check ignition coils (T1/1 up to T1/4) and spark plug connectors (a) for damage and replace if necessary    
11 Check protective hose and spark plug connector at ignition coil (T1/1 up to T1/4) and replace if necessary INSTALLATION IMPORTANT For renewal of the spark plug connector (a), the cutouts are fully engaged in the boat shells on both sides.  
12 Install in the reverse order    
13 Read out fault memory using the diagnostic system and clear if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
TURBOCHARGER

Number Designation ENGINE 133
BA09.40-P-1008-01X Bolt, bracket for vent line Nm 20
IGNITION COIL

Number Designation ENGINE 133 ENGINE 270
BA15.10-P-1001-04A Screw/bolt, ignition coil to cylinder head cover Nm 9 9