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Remove/install alternator - AR15.40-P-5032MMB

ENGINES 157, 278 in MODEL 216, 221 

Shows model 221.074 

Fig 1: Identifying Alternator Remove/Install Components - Shown On Model 221.074 (1 Of 3)
G10108561Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Alternator Remove/Install Components - Shown On Model 221.074 (2 Of 3)
G10108562Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Alternator Remove/Install Components - Shown On Model 221.074 (3 Of 3)
G10108563Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Detach ground line from battery   AR54.10-P-0003SX
NOTES Notes on battery   AH54.10-P-0001-01A
2 Remove fan unit   AR20.40-P-5050MM
3 Attach radiator guard plate    
REFER TO SHOP-MADE TOOLS Guard plate for radiator/condenser   WF58.50-P-0110-01A
4 Remove poly-V belt   AR13.20-P-0001MMB
5 Remove bottom engine compartment paneling   AR61.20-P-1105SX
6 Drain coolant at radiator   AR20.00-P-1142MM
NOTES Notes on coolant   AH20.00-N-2080-01A
7 Detach coolant hose below at cooler and at coolant pump See Henn coupling   AR09.41-P-1311-01AL
8 Detach oil line from Active Body Control (ABC) at oil pan Vehicles with code (487) Active Body Control (ABC)  
9 Detach oil line at oil filter housing Engine 157  
SPECIAL TOOL Fig 4
10 Mount engine hoist Vehicles without 4MATIC AR33.10-P-0105SX
11 Remove bolts for engine mount at front axle carrier Vehicles without 4MATIC  
TORQUE SPECIFICATION Model 221 *BA22.10-P-1001-03D 
TORQUE SPECIFICATION Model 216 *BA22.10-P-1001-03C 
12 Raise engine with engine hoist Vehicles without 4MATIC  
13 Remove front bracket (4) at transmission oil lines (5) TORQUE SPECIFICATION *BA27.55-P-1005-01D 
14 Detach double clamp (2) at transmission oil lines (5) TORQUE SPECIFICATION *BA27.55-P-1004-01D 
15 Release plug (6) and disconnect    
16 Remove cap (7), unscrew nut and remove electrical line (8) from alternator (G2) TORQUE SPECIFICATION *BA15.40-P-1002-01F 
17 Remove bolts (3) of alternator (G2) TORQUE SPECIFICATION *BA15.40-P-1001-01F 
18.1 Take alternator (G2) down and out Vehicles without 4MATIC  
18.2 Take alternator (G2) down and out Vehicles with 4MATIC  
19 Install in the reverse order    
ALTERNATOR

Number Designation Engine 157 Engine 278
BA15.40-P-1001-01F Bolt, alternator to timing case Nm 20 20
BA15.40-P-1002-01F Nut, circuit B+ to alternator Nm 15 15
ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Model 221.02/05/07/095/12/15/17/195
BA22.10-P-1001-03D Bolt, front engine mount to front axle carrier Nm 35
ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Model 216.371/373/374/376/377/379
BA22.10-P-1001-03C Bolt, front engine mount to front axle carrier Nm 35
TRANSMISSION OIL COOLING SYSTEM

Number Designation Transmission 722.9
BA27.55-P-1004-01D Bolt, dual clamp to oil line Nm 8
BA27.55-P-1005-01D Bolt, oil cooling line double clamp to bracket Nm 8
Fig 4: Identifying Set Of Stop Plugs (129 589 00 91 00)
G07742724Courtesy of MERCEDES-BENZ USA