Remove/install windshield - AR67.10-P-1000CW
MODEL 204
Shown on model 204.0
MODEL 204.0/3 with CODE 413 (Panoramic sliding roof), MODEL 204.2/9, shown on MODEL 204.2
MODEL 204.0/3 except CODE 413 (Panoramic sliding roof), shown on MODEL 204.0
| Notes on removal/installation of windshield | AH67.10-P-1000-01P | ||
| Remove | |||
| 1 | Prepare 1-component adhesive | AR67.10-P-1000-12CW | |
| Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01 Cartridge gun, electric, and preheater |
*BR00.45-Z-1089-02A | ||
| Fig 7 | |||
| 2.1 | Unclip left and right trim piece (2) from bottom upward and remove | MODEL 204.0/3 with CODE 413 (Automatic panoramic sliding sunroof) MODEL 204.2/9 |
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| Fig 6 | |||
| 2.2 | Unclip left and right drip rail (4) from rear toward front and remove | MODEL 204.0/3 without CODE 413 (Automatic panoramic sliding sunroof) |
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| Fig 6 | |||
| 3 | Unclip upper seal strip on windshield (1) and remove | MODEL 204.0/2/3 MODEL 204.9 up to 8/4/13 |
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| Fig 6 | |||
| 4 | Remove driver-side wiper arm (6) and passenger-side wiper arm (7) | AR82.30-P-6100CW | |
| 5 | Remove expansion rivets (8) | ||
| 6 | Remove air/water duct (9) and place to one side with lines connected | ||
| 7 | Loosen inside rear-view mirror and allow electrical lines to hang down | AR68.40-P-0001SX | |
| 8 | Remove light sensor or right/light sensor | AR82.30-P-7800CW | |
| 9 | Remove multifunction camera | MODEL 204 with CODE 238 (Active lane keeping Assist) MODEL 204 with CODE 476 (Lane keeping assist) MODEL 204 with CODE 513 (Speed Limit Assist) MODEL 204 with CODE 608 (Adaptive Highbeam Assist) |
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| MODEL 204 (except 204.9) with CODE 238 (Active lane keeping Assist) MODEL 204 (except 204.9) with CODE 476 (Lane keeping assist) MODEL 204 (except 204.9) with CODE 513 (Speed Limit Assist) MODEL 204 (except 204.9) with CODE 608 (Adaptive Highbeam Assist) |
AR54.21-P-3000EW | ||
| 10 | Cover dashboard | ||
| Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows | Wear protective gloves and safety glasses. | AS67.00-Z-0004-01A | |
| 11 | Cut out windshield (1) with roll-out 2004 window removal tool and remove | AR67.10-P-1000-11SX | |
The upper seal strip on the windshield (1) can be damaged during removal. For this reason it is necessary to replace the windshield (1). Cup suction tool/suspension equipment (for window removal/installation) Glass removal |
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| Install | |||
| 12 | Prepare body flange for installation of window | AR67.10-P-1501-01CW | |
| General notes about painting the body flange in the glazing area | AH98.00-P-9408-06A | ||
Otherwise the adhesive force of the glue starts to decrease when installing window. |
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| Primer stick | *BR00.45-Z-1012-07A | ||
| Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01 Wet and dry vacuum cleaner |
*BR00.45-Z-1089-02A | ||
| 13 | Align windshield (1) in body opening | AR67.10-P-1000-04CW | |
| Distance between top edge of window and transition between rabbet and front edge of roof Cup suction tool/suspension equipment (for window removal/installation) |
*BE67.10-P-1001-01G | ||
| Fig 5 | |||
| 14 | Install upper seal strip on windshield (1) | MODEL 204.0/2/3 MODEL 204.9 up to 8/4/13 |
|
| 15 | Prepare windshield (1) for installation | AR67.10-P-1000-03CW | |
| Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01 | *BR00.45-Z-1089-02A | ||
| 16 | Open driver-side window | This prevents the windshield (1) from being pressed outwards by the air pressure when the door are closed. |
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| 17 | Apply adhesive material | AR67.10-P-1000-08CW | |
| Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01 Cartridge gun, electric, and preheater |
*BR00.45-Z-1089-02A | ||
| 18 | Install windshield (1) and fasten with suitable adhesive tape | AR67.10-P-1503-01CW | |
Cup suction tool/suspension equipment (for window removal/installation) |
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| 19 | Install multifunction camera | MODEL 204 with CODE 238 (Active lane keeping Assist) MODEL 204 with CODE 476 (Lane keeping assist) MODEL 204 with CODE 513 (Speed Limit Assist) MODEL 204 with CODE 608 (Adaptive Highbeam Assist) |
|
| MODEL 204 (except 204.9) with CODE 238 (Active lane keeping Assist) MODEL 204 (except 204.9) with CODE 476 (Lane keeping assist) MODEL 204 (except 204.9) with CODE 513 (Speed Limit Assist) MODEL 204 (except 204.9) with CODE 608 (Adaptive Highbeam Assist) |
AR54.21-P-3000EW | ||
| 20 | Install light sensor or right/light sensor | AR82.30-P-7800CW | |
| 21 | Fasten inside rearview mirror | AR68.40-P-0001SX | |
| 22 | Install air/water duct (9) | ||
| 23 | Install expansion rivets (8) | ||
| 24.1 | Clip in left and right trim piece (2) from top downward | MODEL 204.0/3 with CODE 413 (Automatic panoramic sliding sunroof) MODEL 204.2/9 |
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| 24.2 | Clip in left and right drip rail (4) from front toward rear | MODEL 204.0/3 with CODE 413 (Automatic panoramic sliding sunroof) MODEL 204.2/9 Ensure that clips (5) are seated correctly on roof paneling. |
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| 25 | Install driver-side wiper arm (6) and passenger-side wiper arm (7) | AR82.30-P-6100CW | |
| 26 | Remove cover from instrument panel | ||
| Clean | |||
| 27 | Clean windshield (1) |
TEST AND ADJUSTMENT VALUES FOR WINDSHIELD
| Number | Designation | MODEL 204 | ||
|---|---|---|---|---|
| BE67.10-P-1001-01G | Distance between top edge of window and transition between rabbet and front edge of roof | Dimension "a" | mm | 6 (±0, 5) |
| - | - | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
| BR00.45-Z-1089-02A | Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01 | A 221 670 21 01 |