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Power supply for on-board electrical system, function - GF15.40-P-0001A

ENGINE 112, 113 in MODEL 203, 209, 211, 220, 230 only valid with engine control unit variant ME 2.8 

ENGINE 113 in MODEL 164, 171, 215, 219, 251 only valid with engine control unit variant ME 2.8 

ENGINE 155 in MODEL 199 only valid with engine control unit variant ME 2.8 

ENGINE 646 in MODEL 211 only valid with engine control unit variant CDI 3 

ENGINE 647 in MODEL 211 only valid with engine control unit variant CDI 3 

ENGINE 648 in MODEL 211, 220 only valid with engine control unit variant CDI 3 

Shown on model 211 with engine 113 

Networking 

Fig 1: Power Supply For On-Board Electrical System - Shown On Model 211 With Engine 113
G10108519Courtesy of MERCEDES-BENZ USA

Shown on model 211 with engine 647 

Networking 

Fig 2: Power Supply For On-Board Electrical System - Shown On Model 211 With Engine 647
G10108520Courtesy of MERCEDES-BENZ USA

General 

When the engine is running, the alternator supplies the on-board electrical system with electrical energy and charges the battery. For this purpose, the alternator generates three-phase current which is rectified.

Function 

The alternator is driven by a poly-V-belt. When the engine is started, the driver-side SAM control unit with fuse and relay module energizes the alternator. The alternator produces its pre-excitation current or excitation current automatically and supplies current via terminal B+ of the alternator to the battery and to the on-board electrical system.

The alternator is regulated by the multifunction regulator according to:

The on-board power supply voltage is measured and evaluated internally by the electronics of the alternator.

The DFM connection outputs a signal which indicates the capacity utilization of the alternator.

This signal is used for electrical control of the engine's heater booster. In model series 211, the AAC [KLA] control and operating unit evaluates the signal and regulates the heater booster according to the alternator load condition.

Networking 

The driver-side SAM control unit with fuse and relay module energizes the alternator. If the charging function is working properly, the alternator supplies a voltage signal along the same line.

This signal is evaluated by the driver-side SAM control unit with fuse and relay module and is sent as a message on the Controller Area Network bus class B to the instrument cluster.

Engine speed 

Depending on the variant, the pulses from the crankshaft position sensor are read in by the ME-SFI [ME] control unit or CDI control unit.

The control unit places the engine speed message (in RPM) on the Controller Area Network bus class C.

Alternator monitor 

If there is an alternator fault, the "battery symbol" and the "Visit workshop" message are shown in the multifunction display in the instrument cluster.

The message/symbol appears if the alternator is not operating correctly although the engine speed is higher than 200 RPM. There is no message when the engine is OFF.

This fault message in the multifunction display of the instrument cluster can also be triggered by information from the following control units:

Diagnosis 

The alternator with multifunction regulator without interface cannot be checked using Star Diagnosis (DAS).

The appropriate work instructions in the workshop information system (WIS) apply.

IMPORTANT Depending on the vehicle variant, the alternators have a load response.

There are two types:

Power supply for on-board electrical system, location of components GF15.40-P-0001-02AA 
Alternator, component description GF15.40-P-2000A