Remove/install front roof frame - AR65.20-P-1006Y
MODEL 219, 211.0/2
Shown on model 219
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1.1 | Remove center roof paneling | Model 219 except electric glass tilting/sliding roof, code 414 | AR65.10-P-1000Y |
| Model 219 with electric glass tilting/sliding roof, code 414 | AR65.10-P-1000YA | ||
| Model 211.0 except panoramic sliding roof, code 413 Model 211.0 except solar module for panoramic glass roof, code 419 |
AR65.10-P-1000T | ||
| Model 211.2 | AR65.10-P-1000TA | ||
| 1.2 | Remove panoramic roof frame | Model 211.0 with panoramic sliding roof, code 413 Model 211.0 with solar module for panoramic glass roof, code 419 |
AR77.21-P-0800T |
| 2 | Cover all detachable parts remaining in vehicle | Tarp (fire-resistant) | |
| 3 | Separate front roof frame (1) | AR65.20-P-1006-02Y | |
Vario Drill WS 91 spot weld removing tool Round wire brush, braided, dia. 70 mm |
Figure | ||
| Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) Cutting disk, Ø 65 mm, 80 m/s (max. 23, 500 rpm) Drill Straight grinder Angle grinder Body jig saw Wet/dry vacuum cleaner |
|||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 4 | Prepare front roof frame (1) for installation | AR65.20-P-1006-04Y | |
| Round wire brush, braided, dia. 70 mm Drill |
|||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 5 | Install front roof frame (1) | AR65.20-P-1006-05Y | |
| Electrode miller Clamping pliers Round wire brush, braided, dia. 70 mm Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) MIG MAG gas welder (steel, brazing, aluminum) Inverter spot welder Drill Angle grinder Wet/dry vacuum cleaner |
|||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 6.1 | Install center roof paneling | Model 219 except electric glass tilting/sliding roof, code 414 | AR65.10-P-1000Y |
| Model 219 with electric glass tilting/sliding roof, code 414 | AR65.10-P-1000YA | ||
| Model 211.0 except panoramic sliding roof, code 413 Model 211.0 except solar module for panoramic glass roof, code 419 |
AR65.10-P-1000T | ||
| Model 211.2 | AR65.10-P-1000TA | ||
| 6.2 | Install panoramic roof frame | Model 211.0 with panoramic sliding roof, code 413 Model 211.0 with solar module for panoramic glass roof, code 419 |
AR77.21-P-0800T |
| 7 | Clean weld joints and sheet metal flange with round wire brush | Round wire brush, braided, dia. 70 mm Drill |
|
| 8 | Clean repair area | ||
| 9 | Prime repair area with primer filler | ||
| 10 | Carry out seam sealing after repairs | ||
| Model 219 | AR97.10-P-4000Y | ||
| Model 211 | AR97.10-P-4000T | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| 11 | Paint repair area adjacent surfaces | ||
| 12 | Apply additional cavity preservation | Model 219 | AR97.20-P-1500Y |
| Model 211 | AR97.20-P-1500T | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Combination pressure spray gun (corrosion protection) | |||
| MB cavity wax preservation, 1 l | *BR00.45-Z-1003-05A | ||
| 13 | Remove tarp |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |