Remove/install transfer case - AR28.10-P-0100GZ
MODEL 164
Shown on model 164.1 with engine 642, with offroad package code 430
Shown on DOUBLE-SPEED transfer case, with offroad package code 430
Shown on model 164.1 with engine 642, with offroad package code 430
| Remove/install | |||
|---|---|---|---|
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 1 | Secure vehicle on the lifting platform and raise | AR00.60-P-0100GZ | |
| 2 | Remove bottom part of rear noise encapsulation | Vehicles with diesel engine | |
| 3.1 | Disconnect exhaust system to flange connection between catalytic converter and center muffler | Vehicles with gasoline engine | |
| Engine 113 | AR49.10-P-7000GZ | ||
| Engine 156 | AR49.10-P-7000GZS | ||
| Engine 272, 273 | AR49.10-P-7100GZA | ||
| 3.2 | Separate exhaust system at hose clamp between diesel particulate filter and pipeline | Vehicles with engine 642 | AR49.10-P-7100GZB |
| 3.3 | Separate exhaust system at hose clamp and at flange connection between diesel particulate filter and pipeline | Vehicles with engine 629 | AR49.10-P-7100GZB |
| 4 | Detach heat shield from transfer case (15) | Vehicles with Offroad package code 430 | |
| 5 | Detach transfer case actuator motor connector (3), detach transfer case absolute sensor connector (B57x1) and transfer case switchover valve connector (Y108x1) | Vehicles with Offroad package code 430 | |
| 6 | Mark position of propeller shaft (4) relative to flange of transfer case (15) | ||
| 7 | Undo rear propeller shaft (4) at output flange to rear axle on transfer case (15) | AR41.10-P-0050-17GZ | |
| *BA41.10-P-1001-01F | |||
| Fig 4 | |||
| 8 | Unscrew bolts (6) and nuts (7), remove bracket (5) | Vehicles with engine 629, 642 | |
| *BA49.10-P-1003-01U | |||
| *BA49.10-P-1012-01U | |||
| 9 | Detach bracket from pressure measuring hoses and pressure sensors | Vehicles with engine 629 | |
| *BA49.10-P-1012-01U | |||
| 10 | Unscrew bolts (2), remove cross strut (1) | *BA22.10-P-1006-03G | |
| *BA22.10-P-1008-03G | |||
| 11 | Disconnect diagonal strut from transmission suspension (8) and frame floor assembly | *BA22.10-P-1007-03G | |
| *BA22.10-P-1009-03G | |||
| 12 | Mark position of front propeller shaft (11) relative to flange of transfer case (15) | ||
| 13 | Detach front propeller shaft (11) on output flange to front axle | AR41.10-P-0070-03GZ | |
| *BA41.10-P-1003-01F | |||
| Fig 4 | |||
| 14 | Use support brace to prop up transfer case (15) on housing (13) | ||
| 15 | Unscrew bolts (9, 10) and remove transmission suspension (8) | *BA22.10-P-1004-03G | |
| *BA22.10-P-1005-03G | |||
| 16 | Unscrew lower four bolts (16) on transfer case (15) | *BA28.10-P-1002-01A | |
| 17 | Remove support brace (13) from housing of transfer case (15) and attach to rubber mount (12), support transfer case (15) with transmission jack and transmission platform (14) | Telescoping transmission jack Passenger car transmission platform |
|
| 18 | Slowly lower drivetrain slightly until the upper bolts (16) on the transfer case (15) are accessible | ||
| 19 | Unscrew upper four bolts (16) on transfer case (15) | *BA28.10-P-1002-01A | |
| 20 | Slide transfer case (15) rearwards until transfer case (15) is separated completely from the transmission, lower transfer case (15) | ||
| MB long-life grease | *BR00.45-Z-1001-06A | ||
| 21 | Install in the reverse order | ||
| 22 | Check oil quantity in transfer case (15) and correct if necessary | *BA28.10-P-1001-01A | |
| *BF28.10-P-1001-01E | |||
| 23 | Perform calibration using STAR DIAGNOSIS, read out fault memory and erase if necessary |
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Model 164 | |
|---|---|---|---|
| BA22.10-P-1004-03G | Bolt, rear engine mount to rear engine crossmember | Nm | 58 |
| BA22.10-P-1005-03G | Bolt, rear engine crossmember to body | Nm | 55 |
| BA22.10-P-1006-03G | Bolt for cross strut on engine crossmember | Nm | 45 |
| BA22.10-P-1007-03G | Bolt for diagonal strut on engine crossmember | Nm | 45 |
| BA22.10-P-1008-03G | Bolt for cross strut on body | Nm | 45 |
| BA22.10-P-1009-03G | Bolt for diagonal strut on body | Nm | 45 |
TRANSFER CASE COMPLETE
| Number | Designation | Model 164.1/8 | |
|---|---|---|---|
| BA28.10-P-1001-01A | Screw plug to transfer case | Nm | 25 |
| BA28.10-P-1002-01A | Bolt, transfer case to automatic transmission | Nm | 45 |
PROPELLER SHAFT
| Number | Designation | Model 164.1/8 | ||
|---|---|---|---|---|
| BA41.10-P-1001-01F | Self-locking screw, front propeller shaft on transfer case (rear axle side) | Stage 1 | Nm | 40 |
| Stage 2 | ∠° | 90 | ||
| BA41.10-P-1003-01F | Self-locking bolt, propeller shaft to transfer case (to front axle) | Stage 1 | Nm | 40 |
| Stage 2 | ∠° | 90 | ||
EXHAUST SYSTEM
| Number | Designation | Engine 642.940 in model 164 | Engine 629.912 in model 164 | |
|---|---|---|---|---|
| BA49.10-P-1003-01U | Self-locking nut for diesel particulate filter on transfer case bracket | Nm | 20 | - |
| BA49.10-P-1012-01U | Bolt, transfer case bracket to transfer case | Nm | 34 | 34 |
TRANSFER CASE COMPLETE
| Number | Designation | Model 164 Single-speed | Model 164 Double-Speed | ||
|---|---|---|---|---|---|
| BF28.10-P-1001-01E | Gear oil | Filling capacity | Liters | 0.5 | 1.5 |
| Specifications for Operating Fluids | Sheet | BB00.40-P-0236-12A | BB00.40-P-0236-12A | ||
AUXILIARY REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-06A | MB long-life grease | 000 989 63 51 |