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Home >> Mercedes Benz >> 2007 >> ML350 >> Repair and Diagnosis >> Restraints >> Restraints Control Systems >> Seats, Restraint Systems - 164 Chassis >> Testing & Repair >> Removing, installing windowbag - AR91.60-P-0693GZ

Removing, installing windowbag - AR91.60-P-0693GZ

MODEL 164 

Shown on model 164.1 

Fig 1: Identifying Check Strap, Windowbag Unit, Gas Generator And Left/Right Windowbag Squib - Shown On Model 164.1
G05261106Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on vehicle with power glass tilting/sliding roof, code 414 

Fig 2: Identifying Electrical Connector And Left/Right Windowbag Squib - Shown On Vehicle With Power Glass Tilting/Sliding Roof, Code 414
G05261107Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Check Strap, Bolts, Nuts, Lug, Clamps And Windowcab Unit - Shown On Vehicle With Power Glass Tilting/Sliding Roof, Code 414
G05261108Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on vehicle with power glass tilting/sliding roof, code 414 

REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100°C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A 
NOTES Notes on performing repair, body work and welding on vehicles with airbags and ETR units   AH91.00-P-0002-01M 
NOTES Notes on avoiding damage to electronic components due to electrostatic discharge All models AH54.00-P-0001-01A
IMPORTANT Assessment of airbag and belt tensioner units in accident vehicles   AH91.00-P-0006-01B 
IMPORTANT Legal requirements on handling and storing airbags and emergency tensioning retractor units   AH91.00-P-0004-01A 
1 Push front seat all the way back and fully extend the head restraints on the front seats    
2 Pull steering column all way out and move all way down    
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. AS54.10-Z-0001-01A
3 Disconnect battery ground line   AR54.10-P-0003GZ
4 Remove headliner   AR68.30-P-4300GZ
5 Remove upper instrument panel section   AR68.10-P-1020GZ
6 Detach electrical connector (4) from left windowbag squib (R12/16) or the right windowbag squib (R12/17) IMPORTANT Pull up clamping element and detach electrical connector (4).  
    IMPORTANTInstallation:  The clamping element of the electrical connector (4) must latch audibly into place when pressed in.  
7 Unscrew bolt (7) and remove check strap clip (6) from D-pillar IMPORTANTInstallation:  Insert tab (5) of check strap clip (6) into cutout on D-pillar.
TORQUE SPECIFICATION
*BA91.60-P-1005-01H 
8.1 Remove check strap (1) from clip (arrow A) IMPORTANT Only if windowbag unit (2) to be used again.
IMPORTANTInstallation:  Do not twist check strap (1) when installing!
 
8.2 Remove clip (arrow A) from roof frame IMPORTANT Only when replacing the windowbag unit (2).
IMPORTANTInstallation:  Do not twist clip and check strap (1) when installing!
 
9 Unscrew four bolts (9) of windowbag unit (2) IMPORTANT Model 164.8: Six bolts (9).  
    TORQUE SPECIFICATION *BA91.60-P-1006-01H 
10 Remove bracket for grab handle on roof IMPORTANT Only model 164.8.  
11 Unscrew nut (10) TORQUE SPECIFICATION *BA91.60-P-1008-01H 
12 Remove right air duct on instrument panel IMPORTANT Only when removing windowbag unit (2) on right side of vehicle.  
13 Unscrew nuts (11) TORQUE SPECIFICATION *BA91.60-P-1007-01H 
14 Undo clamps (8) of windowbag unit (2) using the mounting wedge carefully from inside roof frame IMPORTANT Insert assembly wedge between inner roof frame and windowbag unit (2) and detach clamps (8). The clamps (8) remain on the windowbag unit (2)!  
    SPECIAL TOOL Mounting wedge Figure
15 Remove windowbag unit (2) carefully IMPORTANT Do not damage components in instrument panel of vehicle interior or the seat covers. Use suitable covers for protection.
IMPORTANT If the windowbag unit (2) is replaced, the defective unit must be disposed of properly:
 
REFER TO FORMS Notes on disposing of airbag and emergency tensioning retractor units All models OS91.00-P-0001-01A 
16 Install in the reverse order    
17 Check restraint system using STAR DIAGNOSIS diagnostic system STAR DIAGNOSIS diagnosis system  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
18 Perform basic programming   AR00.19-P-0200GZ
AIRBAG

Number Designation Model 164.1/8
BA91.60-P-1005-01H Bolt of bracket for windowbag check strap to body Nm 8
BA91.60-P-1006-01H Bolt, windowbag to body Nm 8
BA91.60-P-1007-01H Nut, windowbag to A-pillar at bottom Nm 8
BA91.60-P-1008-01H Nut, gas generator for windowbag to upper A-pillar Nm 8
Fig 4: Identifying Mounting Wedge (110 589 03 59 00)
G05261109Courtesy of MERCEDES-BENZ OF NORTH AMERICA.