Remove/install rear window - AR67.20-P-2000K: Notes

MODEL 208.3 

Fig 1: Identifying Rear Window And Cutting Area For Cutting Blade

Fig 2: Identifying Rear Window Remove/Install Components

Fig 3: Identifying Rubber Channel

MODIFICATION NOTES

4.5.98

Scope of work modified

Repair product modified

	Remove
		When cutting out the rear window, the vulcanized rubber surround is damaged. It is then necessary to install a new rear window
1	Prepare glue cartridge		AR67.10-P-1000-07P
		Repair kit	*BR00.45-Z-1015-02A
2	Remove paneling from rear pillar		AR68.30-P-4490K
3	Remove parcel shelf		AR68.30-P-4580K
4	Disconnect electrical connections (antenna and rear window defroster) from rear window and fasten to rear window with adhesive tape
5	Loosen headliner at rear for this purpose remove rear dome lamp and pull retaining clip (2)
6	Pull rubber channel (3) out of body flange at bottom and remove
	Risk of injury from slipping when clamping blade in the multicutter and from glass splinters when cutting out glued windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and eye protection.	AS67.00-Z-0001-01A
7	Cut off plastic frame (4) at bottom of rear window along edge of glass from outside with cutting blade	Avoid damaging paint
			Fig 4
			*WH58.30-Z-1003-20A
8	Cut out rear window from outside with cutting blade		AR67.20-P-2000-02K
			Figure
			*WH58.30-Z-1003-20A
9	Remove rear window from body with suction cups		*WE58.40-Z-1029-11A
	Install
10	Prepare body flange for installation of window		AR67.10-P-1501-01P
			Fig 4
			*WH58.30-Z-1003-20A
11	Prepare window for installation		AR67.10-P-1000-03P
12	Install rubber channel (3) on body flange at bottom
13	Open window in driver's door	This prevents the rear window from being pressed outwards by the air pressure when a door is closed before the bond has completely cured
14	Apply adhesive material to rear window		AR67.20-P-2000-06K
		Betagun 2K electric cartridge gun Height of adhesive bead at least 16 mm	*WH58.30-Z-1002-20A
15	Install rear window		AR67.20-P-2000-05K
		The waiting time (time before vehicle is driven) is approx. 1 hour from the time the window is installed. Do not use any tensioning straps or sandbags for holding the window in place
			*WE58.40-Z-1029-11A
16	Fasten headliner with clips (2) at rear and install rear dome lamp
17	Complete electrical connections (antenna and rear window defroster) to rear window
18	Install rear shelf		AR68.30-P-4580K
19	Install paneling on rear pillar		AR68.30-P-4490K
20	Clean rear window

Fig 4: Identifying Cutting Blade (124 589 12 63 00)

Fig 5: Identifying Cutting Blade (124 589 03 63 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-20A	Electric cartridge gun
WH58.30-Z-1003-20A	Multicutter

WORKSHOP EQUIPMENT

WE58.40-Z-1029-11A

Cup suction tool for window removal and installation

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1015-02A	Repair kit	A 220 670 00 93