Automatic Transmission -- 208 Chassis

• Diagnostic Trouble Code List
• Basic Knowledge
  • Automatic transmission (AT) - GF27.10-P-0001
    • Automatic transmission (AT), location of components, floor shift - GF27.10-P-0001-04G
    • Automatic transmission (AT), location of electric/electronic components - GF27.10-P-0001-08G
  • Power transmission, function - GF27.10-P-2009G
  • Electronic transmission control (ETC) location of components - GF27.19-P-0001-01E
  • Survey of multiple-disc components, production details - GF27.51-P-5200A
• Self-Diagnostic System
  • Electronic transmission control (ETC) diagnosis contents - AD27.19-P-1000AZ
  • Electronic transmission control (ETC) diagnosis previous knowledge - AD27.19-P-2000A
    • Notes
    • Tools, testing electrical system of electronic transmission control (ETC) - AD27.19-P-2000-01A
    • Connecting diagram, testing electrical system of electronic transmission control (ETC) - AD27.19-P-2000-02D
    • Assignment to coupling for electronic transmission control (ETC) control module - AD27.19-P-2000-03A
    • Assignment to coupling for electronic transmission control (ETC) control module - AD27.19-P-2000-03C
    • Plug assignment of 13-pin round plug on transmission electronic transmission control - AD27.19-P-2000-04A
    • Notes on DTC memory for electronic transmission control (ETC) - AD27.19-P-2000-05A
    • Notes on setting shift point in selector lever position "D" ETC - AD27.19-P-2000-15A
  • Electronic transmission control (ETC) diagnosis, function check - AD27.19-P-3000
    • Electronic transmission control (ETC) diagnosis, function check - AD27.19-P-3000AA
      • Notes
      • Initial check for function check of electronic transmission control (ETC) - AD27.19-P-3000-01A
      • Emergency running mode functions of electronic transmission control (ETC) - AD27.19-P-3000-02A
      • Transmission adaptation of electronic transmission control (ETC) - AD27.19-P-3000-04A
    • Electronic transmission control (ETC) diagnosis, function check - AD27.19-P-3000AC
      • Notes
      • Shift points in selector lever position "D", electronic transmission control (ETC) - AD27.19-P-3000-03H
  • Electronic transmission control (ETC), diagnostic trouble code memory - AD27.19-P-4000
    • Electronic transmission control (ETC), diagnostic trouble code memory (P0700, P0702, P0705, P0715, P0743, P0753, P0748, P0758, P0763)- AD27.19-P-4000A
    • Electronic transmission control (ETC), diagnostic trouble code memory (P0705, P0720) - AD27.19-P-4000AA
    • Electronic transmission control (ETC), diagnostic trouble code memory (P0700, P0705, P0720) - AD27.19-P-4000AB
    • Electronic transmission control (ETC), diagnostic trouble code memory (P0700, P0702, P0730, P0740) - AD27.19-P-4000AC
  • Electronic transmission control (ETC) diagnosis, troubleshooting, general - AD27.19-P-5004A
  • Electronic transmission control (ETC) diagnosis, troubleshooting, noise - AD27.19-P-5005A
  • Electronic transmission control (ETC) diagnosis, troubleshooting, power transmission - AD27.19-P-5006A
    • Notes
    • Harsh 2-1 freewheel shift, troubleshooting, ETC - AD27.19-P-5006-01A
    • Engine revs up during 2-3 upshift and/or harsh downshift 3-2, troubleshooting, ETC - AD27.19-P-5006-02A
    • Juddering 2-3 overrun shift or 3-2 braking shift, troubleshooting, ETC - AD27.19-P-5006-03A
    • ETC troubleshooting delayed engagement / no power flow in "R" and/or "D" - AD27.19-P-5006-04A
  • Electronic transmission control (ETC) diagnosis, troubleshooting, leaktightness - AD27.19-P-5007A
    • Notes
    • Oil leaking around EHS plug socket, troubleshooting electronic transmission control - AD27.19-P-5007-01A
    • Oil leak in area of converter housing, troubleshooting, ETC - AD27.19-P-5007-02A
  • Electronic transmission control (ETC) diagnosis, troubleshooting, fault code - AD27.19-P-5008A
    • Notes
    • Complaints in connection with a stored fault code, troubleshooting, ETC - AD27.19-P-5008-01A
    • Complaints in connection with a stored fault code, troubleshooting, ETC - AD27.19-P-5008-01B
    • Complaints in connection with a stored fault code, troubleshooting, ETC - AD27.19-P-5008-01C
    • ETC troubleshooting complaints in combination with stored fault code - AD27.19-P-5008-01D
    • Complaints in connection with a stored fault code - ETC troubleshooting - AD27.19-P-5008-01E
    • ETC troubleshooting complaints in combination with stored fault code - AD27.19-P-5008-01F
  • Electronic transmission control (ETC), testing electrical system - AD27.19-P-6000A
    • Notes
    • Control module voltage supply, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-01A
    • Diagnostic output, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-02A
    • Voltage supply to valves, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-03A
    • 1-2/4-5 shift solenoid valve internal resistance, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-04A
    • 2-3 shift solenoid valve internal resistance, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-05A
    • 3-4 shift solenoid valve internal resistance, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-06A
    • PWM solenoid valve (torque converter lockup) internal resistance, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-07A
    • Modulator pressure regulating solenoid valve internal resistance, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-08A
    • Shift pressure regulating solenoid valve internal resistance, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-09A
    • Reverse/parking lock valve internal resistance, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-10A
    • Starter lock-out relay module internal resistance, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-11A
    • Voltage supply to RPM sensors, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-12A
    • Starter lockout contact (ASK), testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-13A
    • Starter lockout contact (ASK), testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-13C
    • CAN module in RCL control module, testing electrical system of electronic transmission control (ETC) - AD27.19-P-6000-14A
    • ETC test of electrical system CAN module in ETC control module - AD27.19-P-6000-34B
• Testing & Repair
  • Inspect ATF level in automatic transmission, add ATF if necessary - AR27.00-P-0101A
  • Remove/install oil pump - AR27.10-P-0400A
  • Remove/install transmission with torque converter - AR27.10-P-0500B
  • Fasten transmission to assembly stand Support plate for mounting transmission - AR27.10-P-0600-01B
  • Remove/install electrohydraulic controller unit (transmission installed) - AR27.19-P-0200A
    • Notes
    • Insert selector valve into driver of detent plate - AR27.19-P-0200-01A
  • Disassemble and assemble electrohydraulic control unit - AR27.19-P-0220A
  • Remove/install torque converter - AR27.20-P-0500-01B
  • Dismantle and assemble shift plate - AR27.35-P-0350A
  • Install grooved ball bearing in rear transmission housing - AR27.50-P-0600
    • Screw on and secure twelve-point collared nut and secure - AR27.50-P-0600-04B
    • Install grooved ball bearing in rear transmission housing - AR27.50-P-0600-05A
    • Measure end play between park pawl gear and grooved ball bearing - AR27.50-P-0600-06A
  • Detach/attach transmission housing on torque converter housing. - AR27.50-P-0601A
    • Notes
    • Remove grooved ball bearing in rear of transmission housing - AR27.50-P-0601-01A
  • Removing and installing multiple-disc clutches K1, K2 and K3 - AR27.50-P-0621A
  • Remove/install multi-disk brake B1 and oil pump - AR27.50-P-0721A
    • Notes
    • Dismantling and assembling oil pump - AR27.50-P-0720-01A
  • Removing and installing multi-disk brake B2, disk pack B3 and park pawl gear - AR27.50-P-0781A
    • Notes
    • Inserting and measuring multiple-disc pack B3 - AR27.50-P-0780-11A
  • Dismantling and assembling output shaft with center and rear gear set - AR27.50-P-0810A
    • Notes
    • Checking and adjusting end play between shim and circlip - AR27.50-P-0810-01A
  • Disassembling and assembling rear hollow shaft with rear freewheel - AR27.50-P-0850A
  • Dismantling and assembling multi-disk brake B1 - AR27.50-P-0870A
    • Notes
    • Inserting and measuring multi-disk pack B1 Thickness steel multi-disks B1, K1 and K2 changed - AR27.50-P-0870-01A
  • Dismantling and assembling multiple-disc brake B2 - AR27.50-P-0880A
    • Notes
    • Assembling piston guide and outer multiple-disc carrier of multiple-disc brake - AR27.50-P-0880-01A
    • Inserting and measuring multiple-disc pack B2 - AR27.50-P-0880-02A
  • Disassemble/assemble clutch K1 - AR27.51-P-0800B
    • Notes
    • Insert and measure multi-disk pack K1 Thickness of steel multi-disks B1, K1 and K2 changed - AR27.51-P-0800-02A
    • Insert and measure multi-disk pack K1 - AR27.51-P-0800-02AA
  • Inserting and measuring multiple-disc pack K2; Thickness of steel discs B1, K1 and K2 revised; Additional disc spring in multiple-disc pack K2 - AR27.51-P-0820-02A
  • Dismantling and assembling drive shaft with clutch K2 and front gear set - AR27.51-P-0825A
  • Disassemble and assemble clutch K3. - AR27.51-P-0830A
    • Notes
    • Inserting and measuring multi-disk pack K3; Thickness of friction and steel multi-disks K3 changed - AR27.51-P-0830-01A
    • Inserting and measuring multiple-disc pack K3 - AR27.51-P-0830-01AA
  • Flush out oil cooler lines and oil cooler - AR27.55-P-0001A
  • Removing and installing ignition lock control cable - AR27.60-P-0122K
  • Removing and installing wire cable/transmission for parking lock interlock on transmission - AR27.60-P-0500
    • Removing and installing wire cable/transmission for parking lock interlock on transmission - AR27.60-P-0500-05A
    • Removing and installing wire cable / transmission for parking shift lock on transmission - AR27.60-P-0500-05B
  • Remove/install floor selector - AR27.60-P-0900B
  • Removing and installing electronic selector lever module (ESM) - AR27.60-P-0901B
  • Adjust shift lock - AR27.60-P-0910A
  • Disassembling and assembling floor shift - AR27.60-P-0920B
    • Notes
    • Removing and installing selector lever handle - AR27.60-P-0920-01A
  • Remove/install park pawl mechanism - AR27.60-P-0950A
  • Adjusting wire cables for parking lock interlock - AR27.60-P-0965
    • Adjusting wire cables for parking lock interlock - AR27.60-P-0965A
    • Adjusting wire cables for parking lock interlock - AR27.60-P-0965B
  • Adjusting shift rod - AR27.60-P-0980B
  • Removing and installing wire cable for parking lock interlock - AR27.60-P-1000B
• Component Modifications
  • Additional shim between deep-groove ball bearing and output flange - BT27.10-P-0005-01A
  • Retaining lug added to electrohydraulic control module - BT27.19-P-0001-01A
  • Caps for solenoid valve, new - BT27.19-P-0003-01A
  • Oil drain plug on torque converter deleted - BT27.20-P-0001-01A
  • Installation of a pressure feed valve - BT27.35-P-0002-01A
  • Strainer for modulating pressure and shift pressure control solenoid valve, new - BT27.35-P-0004-01A
  • Strainer in inlet to converter lock-up control solenoid valve, new - BT27.35-P-0005-01A
  • Magnet in oil pan, new part - BT27.40-P-0003-01A
  • Plain bearing of input shaft changed to an anti-friction bearing - BT27.50-P-0002-02A
  • Outer multiple-disc carrier B1 modified - BT27.50-P-0008-01A
  • Peak-to-valley height on piston B2 modified - BT27.50-P-0009-01A
  • Piston B2 changed - BT27.50-P-0010-01A
  • Friction bearing in sun wheel of rear planet gear set converted to anti-friction bearing - BT27.50-P-0011-01A
  • Conversion from 18° to 23° gearing in front and rear planetary gear system - BT27.50-P-0012-01A
  • Multi-disks for B1, K1 and K3 changed - BT27.50-P-0013-01A
  • Thickness of friction and steel disks K3 changed - BT27.51-P-0001-01A
  • Thickness of steel plates of B1, K1 and K2 modified - BT27.51-P-0002-01A
  • Additional dished washer in multi-plate set K2 - BT27.51-P-0003-01A
  • Center shift modified - BT27.60-P-0001-01A
  • Selector lever soldered - BT27.60-P-0002-01A